Analysis of Surface Roughness and Machining Time in Cylindrical Grinding of SS430 Material Using Response Surface Method

Author(s):  
V.Saravana kumar ◽  
◽  
M Viswanath ◽  
N.Thirumalai samy
2011 ◽  
Vol 213 ◽  
pp. 402-408 ◽  
Author(s):  
M.M. Rahman ◽  
Md. Ashikur Rahman Khan ◽  
M.M. Noor ◽  
K. Kadirgama ◽  
Rosli A. Bakar

This paper presents the influence of EDM parameters in terms of peak ampere, pulse on time and pulse off time on surface roughness of titanium alloy (Ti-6Al-4V). A mathematical model for surface finish is developed using response surface method (RSM) and optimum machining setting in favor of surface finish are evaluated. Design of experiments (DOE) techniques is implemented. Analysis of variance (ANOVA) has been performed to verify the fit and adequacy of the developed mathematical models. The acquired results yield that the increasing pulse on time causes fine surface till a certain value and then deteriorates the surface finish. It is investigated that about 200 µs pulse off time produce superior surface finish. These results lead to desirable surface roughness and economical industrial machining by optimizing the input parameters.


2013 ◽  
Vol 68 ◽  
pp. 24-29 ◽  
Author(s):  
M.A. Amran ◽  
S. Salmah ◽  
N.I.S. Hussein ◽  
R. Izamshah ◽  
M. Hadzley ◽  
...  

2020 ◽  
Vol 62 ◽  
pp. 196-203 ◽  
Author(s):  
Takashi Misaka ◽  
Jonny Herwan ◽  
Oleg Ryabov ◽  
Seisuke Kano ◽  
Hiroyuki Sawada ◽  
...  

2009 ◽  
Vol 83-86 ◽  
pp. 793-800 ◽  
Author(s):  
M.M. Noor ◽  
K. Kadirgama ◽  
M.M. Rahman ◽  
N.M. Zuki N.M. ◽  
Mohd Ruzaimi Mat Rejab ◽  
...  

This paper develops the predicting model on surface roughness of laser beam cutting (LBC) for acrylic sheets. Box-Behnken design based on Response surface method was used to predict the effect of laser cutting parameters including the power requirement, cutting speed and tip distance on surface roughness during the machining. Response surface method (RSM) was used to minimize the number of experiments. It can be seen that from the experimental results, the effects of the laser cutting parameters with the surface roughness were investigated. It was found that the surface roughness is significantly affected by the tip distance followed by the power requirement and cutting speed. Some defects were found in microstructure such as burning, melting and wavy surface. This simulation gain more understanding of the surface roughness distribution in laser cutting. The developed model is suitable to be used in the range of (power 90 to 95, cutting speed 700 to 1100 and tip distance 3 to 9) to predict surface roughness.


2007 ◽  
Vol 329 ◽  
pp. 9-14 ◽  
Author(s):  
Eun Sang Lee ◽  
Jung Hyung Lee

The surface roughness in centerless grinding is mainly affected by the many process parameters. For decreasing the surface roughness, the control of grinding parameters is very important. This paper deal with the analysis of the process parameters such as height of centers, tilting angle of the regulating wheel, speed of the regulating wheel, developed based on Taguchi method and response surface method. The effect of grinding parameters on the surface roughness was evaluated the utilization of the response surface model was evaluated with constraints of the surface roughness.


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