Finite Element Modeling and Optimization of Estimated Cutting Forces during Machining of Inconel 718

Author(s):  
Khalaf Nasralla ◽  
◽  
Suha K Shihab ◽  
Adel K Mahmoud
2011 ◽  
Author(s):  
Jean-Loup Chenot ◽  
Pierre-Olivier Bouchard ◽  
Elisabeth Massoni ◽  
Katia Mocellin ◽  
Patrice Lasne

2013 ◽  
Vol 274 ◽  
pp. 3-6 ◽  
Author(s):  
Yuan Sheng Zhai ◽  
Xian Li Liu ◽  
Yu Wang

The finite element modeling and experimental validation of three-dimensional heavy cutting of high strength steel (2.25Cr-1Mo-0.25V) are presented. The commercial software Deform 3D applied for the finite element modeling is studied the effect of feed rate on the principal cutting forces and the temperature fields. The friction between the tool and the chip is assumed to follow a shear model and the local adaptive remeshing technique is used for the formation of chip. The feed rate significantly affects the cutting forces, but slightly influences the maximum temperature of the chip. The simulation results are compared with experimental data and found to be in good agreement.


2003 ◽  
Author(s):  
Philippe Bouchilloux ◽  
Serra Cagatay ◽  
Kenji Uchino ◽  
Burhanettin Koc

2014 ◽  
Vol 800-801 ◽  
pp. 348-352
Author(s):  
Yuan Sheng Zhai ◽  
Yu Wang ◽  
Fu Gang Yan ◽  
Bo Wang

The three-dimensional finite element modeling and experimental validation of plunge milling of stainless steel (1Cr13) are presented. The commercial software Deform 3D applied for the finite element modeling is studied the effect of feed rate per tooth (fz) on the cutting forces and the temperature fields. The formation of chip in the finite element model is formed by local adaptive remeshing technique. The feed rate per tooth (fz) significantly affects the cutting forces, but slightly influences the maximum temperature of the chip.


Author(s):  
Yao Xi ◽  
Michael Bermingham ◽  
Gui Wang ◽  
Matthew Dargusch

The improvement in machinability during thermally assisted turning of the Ti-6Al-4V alloy has been investigated using finite element modeling. A 2D thermally assisted turning model was developed and validated by comparing the simulation results with experimental results. The effect of workpiece temperature on the cutting force and chip formation process was examined. The predicted cutting forces and chip morphologies from the simulation strongly correlated with the experimental results. It was observed from the simulation that the chip forms after the coalescence of two deformed regions in the shear band and that the cyclic cutting forces are strongly related to this chip formation process.


1992 ◽  
Vol 8 (4) ◽  
pp. 563-570 ◽  
Author(s):  
Y. Edan ◽  
K. Haghighi ◽  
R. Stroshine ◽  
M. Cardenas-Weber

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