HYDRATION KINETICS OF CEMENT PASTE WITH SILICA FUME AND FLY ASH

2016 ◽  
Vol 3 (1) ◽  
Author(s):  
Miguel Picornell ◽  
Sameer Hamoush ◽  
Taher Abu-Lebdeh
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Silica Fume ◽  
Cement Paste ◽  
Regional Analysis ◽  
Testing Machine ◽  
Testing System ◽  
Hydration Kinetics ◽  
Curing Conditions ◽  
Water Curing

This research study investigates the effect of fly ash and silica fume on the cement paste hydration. A total of 350 samples of different percentages of each additive were tested and compared with the controlled cement paste without additives. Testing method includes water curing and vacuum curing conditions and involves the use of Forney Universal Testing Machine and MTS Landmark Servohydraulic Testing System (MTS) for compressive strength; Fourier Transfer Infrared Spectroscopy (FTIR) monitored the hydration with spectra; and Scanning Electron Microscope (SEM) generated images for regional analysis. Compressive strength testing demonstrated that silica fume replacement had the highest overall strength under water curing. Replacement of fly ash exhibited the highest overall strength under vacuum curing. The hydration process was monitored with the use of FTIR and SEM. Signatures of CSH which produce most of the concretes’ strength, has been determined and examined from 3 to 56 days. FTIR and SEM testing showed an increase in the change of CSH area with age. SEM testing revealed the formation of pores, CSH, and CH in images at all ages. The area of CSH grows most in early ages and diminishes over time. It is clear that the method of curing makes a difference in hydration. Results indicated that the area at which the possible formation of CSH was determined from each sample, has increased with respect to time; signifying the increase in strength over the course of testing days.

scholarly journals Effect of Mix Constituents and Curing Conditions on Compressive Strength of Sustainable Self-Consolidating Concrete

2019 ◽  
Vol 11 (7) ◽  
pp. 2094 ◽  
Author(s):  
Osama Ahmed Mohamed
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Silica Fume ◽  
Stability Index ◽  
Strength Development ◽  
Self Consolidating Concrete ◽  
Curing Conditions ◽  
Practical Applications ◽  
Water Curing ◽  
Curing Method

The production of cement requires significant energy and is responsible for more than 5% of global CO2 emissions; therefore it is imperative to reduce the production and use of ordinary portland cement (OPC). This paper examines the compressive strength development of low water-to-binder (w/b) ratio self-consolidating concrete (SCC) in which 90% of the cement is replaced with industrial by-products including ground granulated blast furnace slag (GGBS), fly ash, and silica fume. The emphasis in this paper is on replacing a large volume of cement with GGBS, which represented 10% to 77.5% of the cement replaced. Fresh properties at w/b ratio of 0.27 were examined by estimating the visual stability index (VSI) and t50 time. The compressive strength was determined after 3, 7, 28, and 56 days of curing. The control mix made with 100% OPC developed compressive strength ranging from 55 MPa after three days of curing to 76.75 MPa after 56 days of curing. On average, sustainable SCC containing 10% OPC developed strength ranging from 31 MPa after three days of curing to 56.4 MPa after 56 days of curing. However, the relative percentages of fly ash, silica fume, and GGBS in the 90% binder affect the strength developed as well. In addition, this paper reports the effect of the curing method on the 28 day compressive strength of environmentally friendly SCC in which 90% of the cement is replaced by GGBS, silica fume, and fly ash. The highest compressive strength was achieved in samples that were cured for three days under water, then left to air-dry for 25 days, compared to samples cured using chemical compounds or samples continuously cured under water for 28 days. The study confirms that SCC with 10% OPC and 90% supplementary cementitious composites (GGBS, silica fume, fly ash) can achieve compressive strength sufficient for many practical applications by incorporating high amounts of GGBS. In addition, air-curing of samples in a relatively high temperature (after three days of water curing) produce a higher 28 day compressive strength compared to water curing for 28 days, or membrane curing.

scholarly journals Compressive Strength Performance of Alkali Activated Concretes under Different Curing Conditions

2021 ◽  
Author(s):  
Anıl Niş ◽  
İlhan Altındal
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Strength Performance ◽  
Curing Conditions ◽  
Standardization Process ◽  
Water Curing ◽  
Curing Regimes ◽  
Alkali Activated Concrete ◽  
Alkali Activated ◽  
Ambient Curing

This study investigated the influence of different curing conditions on the compressive strength (CS) of the different alkali activated concrete (AAC) specimens at the ages of 2, 28, and 90 days for the structural utilization and standardization process of AAC instead of OPC concrete. For this aim, 100% slag (S100), 75% slag and 25% fly ash (S75FA25), and 50% slag and 50% fly ash based (S50FA50) AAC specimens were produced. Based on the oven-curing (O), water-curing (W), and ambient-curing (A) methods, the influence of 2O for 2 days, 26A2O, 2O26A, 28A, 28W, 26W2O, and 2O26W for 28 days, and 88A2O, 2O88A, 90A, 88W2O, 2O88W, 90W for 90 days on the CS of the AAC were examined in details. In addition, the influence of delayed oven-curing conditions on CS development was also investigated. The results indicated that curing conditions significantly affected on the CS and the water-curing condition could provide a better CS for those of AAC at 90 days. Although, the oven-curing enhanced CS of the S100 specimens at initial ages (first oven-curing applied), delayed oven-curing (oven-curing applied later) was found significant for S75FA25 and S50FA50 specimens. The delayed oven-curing affected more on the CS of the AAC when fly ash content increased. The most of AAC specimens with oven-curing had significantly enhanced the CS at 28 days, but S50FA50 at the age of 90 days decreased. Different curing regimes were proposed for the superior compressive strength values for each AAC specimens at the ages of 28 and 90 days.

Dry Shrinkage and Compressive Strength of Blended Cement Pastes with Fly Ash and Silica Fume

2012 ◽  
Vol 535-537 ◽  
pp. 1735-1738 ◽  
Author(s):  
Yan Li ◽  
Dao Sheng Sun ◽  
Xiu Sheng Wu ◽  
Ai Guo Wang ◽  
Wei Xu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Silica Fume ◽  
Cement Paste ◽  
Blended Cement ◽  
Drying Shrinkage ◽  
Cementitious Material ◽  
Strength Increase ◽  
Cement Pastes ◽  
Dry Shrinkage

This paper reports the drying shrinkage and compressive strength results of cement pastes with fly ash and silica fume. In this study, Portland cement (PC) was used as the basic cementitious material. Fly ash (FA) and silica fume (SF) were used as cement replacement materials at levels of 0%, 5%, 10%, and 15% , 40%, 35%, 25%, and 15% by weight of the total cementitious material, respectively. The water/cement (PC + FA + SF) ratios (w/c) was 0.28 by weight. The samples produced from fresh pastes were demoulded after a day; then they were cured at 20 ±1°C with 50 ± 3% relative humidity (RH) until the samples were used for drying shrinkage and compressive strength measurement at various ages. The results show that drying shrinkage and compressive strength increase with increasing SF content, and the optimum composition of blended cement pastes is the cement paste with 30% fly ash and 10% silica fume, which possesses lower drying shrinkage values than that of plain cement paste and higher early age strength than that of blended cement pastes with fly ash. Furthermore, a linear relationship is established between compressive strength and drying shrinkage. By comparing the development of compressive strength and the drying shrinkage deformations, it appears possible to predict the drying shrinkage according to the acquired compressive strength.

scholarly journals Pengaruh Air Laut sebagai Air Pencampur dan Air Perawatan pada Karakteristik Pasta Semen dan Mortar

2018 ◽  
Vol 5 (1) ◽  
pp. 28
Author(s):  
Adiwijaya Ali ◽  
Irka Tangke Datu
Keyword(s):  
Compressive Strength ◽  
Portland Cement ◽  
Cement Paste ◽  
Tap Water ◽  
Fine Aggregate ◽  
Curing Conditions ◽  
Composite Cement ◽  
Water Characteristics ◽  
Water Curing ◽  
Mixing Water

The goal of this research is to investigate the influence of seawater as mixing water and curing water on characteristics of cement paste and mortar. Research was conducted with making mixtures of cement paste and mortar using two kind of cement, Portland Composite Cement (PCC) and Pozzolana Portland Cement (PPC) with seawater as mixing water. Characteristics of fine aggregate and characteristics of cement paste with seawater mixing were investigated. Furthermore, 144 cube mortar specimens in size of 5 cm x 5 cm x 5 cm in four series mortar mixtures were casted according with SNI 03-6825-2002. At 24 hours after specimens were casted, cube mortar specimens were cured in tap water curing (TC), seawater curing (SC) and air curing (AC). After achievement at certain curing day of 3, 7, 14 and 28 days, cube mortar samples were tested in compressive strength. Results concluded that seawater mixing improves compressive strength of mortar up to 28 days in all curing conditions, TC, SC and AC. Moreover, strength of mortar is not affected by type of curing water, tap water or seawater.

COMPRESSIVE STRENGTH AND THERMAL CONDUCTIVITY OF WATER AND AIR CURED PORTLAND CEMENT-FLY ASH-SILICA FUME MORTARS

2018 ◽  
Vol 17 (9) ◽  
pp. 2023-2030
Author(s):  
Arnon Chaipanich ◽  
Chalermphan Narattha ◽  
Watcharapong Wongkeo ◽  
Pailyn Thongsanitgarn
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Silica Fume

Optimization of Concrete Porous Mix Using Slag as Substitute Material for Cement and Aggregates

2017 ◽  
Vol 865 ◽  
pp. 282-288 ◽  
Author(s):  
Jul Endawati ◽  
Rochaeti ◽  
R. Utami
Keyword(s):  
Compressive Strength ◽  
Blast Furnace ◽  
Fly Ash ◽  
Silica Fume ◽  
Blast Furnace Slag ◽  
Environmental Effect ◽  
Substitution Effect ◽  
Main Concern ◽  
Binder Material ◽  
Furnace Slag

In recent years, sustainability and environmental effect of concrete became the main concern. Substituting cement with the other cementitious material without decreasing mechanical properties of a mixture could save energy, reduce greenhouse effect due to mining, calcination and limestone refining. Therefore, some industrial by-products such as fly ash, silica fume, and Ground Iron Blast Furnace Slag (GIBFS) would be used in this study to substitute cement and aggregate. This substitution would be applied on the porous concrete mixture to minimize the environmental effect. Slag performance will be optimized by trying out variations of fly ash, silica fume, and slag as cement substitution material in mortar mixture. The result is narrowed into two types of substitution. First, reviewed from the fly ash substitution effect on binder material, highest compressive strength 16.2 MPa was obtained from mixture composition 6% fly ash, 3% silica fume and 17% grinding granular blast-furnace slag. Second, reviewed from slag types as cement substitution and silica fume substitution, highest compressive strength 15.2 MPa was obtained from mortar specimens with air-cooled blast furnace slag. It composed with binder material 56% Portland composite cement, 15% fly ash, 3% silica fume and 26% air-cooled blast furnace slag. Considering the cement substitution, the latter mixture was chosen.

scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

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