Numerical simulation of unsteady flow in a multistage centrifugal pump using sliding mesh technique

Author(s):  
Si Huang ◽  
A.A. Mohamad ◽  
K. Nandakumar ◽  
Z.Y. Ruan ◽  
D.K. Sang
2019 ◽  
Vol 37 (2) ◽  
pp. 458-480
Author(s):  
Xiaoqi Jia ◽  
Sheng Yuan ◽  
Zuchao Zhu ◽  
Baoling Cui

Purpose Instantaneous radial force induced from unsteady flow will intensify vibration noise of the centrifugal pump, especially under off-design working conditions, which will affect safety reliability of pump operation in severe cases. This paper aims to conduct unsteady numerical computation on one centrifugal pump; thus, unsteady fluid radial force upon the impeller and volute is obtained, so as to study the evolution law of instantaneous radial force, the internal relationship between radial force and pressure pulsation, the relationship among each composition of radial force that the impeller received and the influence of leakage rate of front and back chamber on radial force. Design/methodology/approach The unsteady numerical simulation with SST k-ω turbulence model was carried out for a low specific-speed centrifugal pump using computational fluid dynamics codes FLUENT. The performance tests and pressure tests were conducted by a closed loop system. The performance curves and the pressure distribution from numerical simulation agree with that of the experiment conducted. The unsteady pressure distributions and the instantaneous radial forces induced from unsteady flow were analyzed under different flow rates. Contribution degrees of three components of the radial force on the impeller and the relation between the radial force and leakage rate were analyzed. Findings Radial force on the volute and pressure pulsation on the volute wall have the same distribution tendency, but in contrast to the distribution trend of the radial force on the impeller. In the component of radial force that the impeller received, radial force on the blade accounts for the main position. With the decrease of flow rate, ratio of the radial force on front and back casings will be increased; under large flow rate, vortex and flow blockage at volute section will enhance the pressure and radial force fluctuation greatly, and the pulsation degree may be much more intense than that of a smaller flow rate. Originality/value This paper revealed the relation of the radial force and the pressure pulsation. Meanwhile, contribution degrees of three components of the radial force on the impeller under different working conditions as well as the relation between the radial force and leakage rate of front and rear chambers were analyzed.


Author(s):  
Hou-lin Liu ◽  
Ming-zhen Lu ◽  
Bin-bin Lu ◽  
Ming-gao Tan ◽  
Yong Wang ◽  
...  

Adopting the Reynolds averaged Navier-Stokes equation and RNG k-ε turbulent model, the unsteady flow in the double channel pump is simulated with sliding mesh technique. Detecting points in the impeller and volute passages are to capture the pressure fluctuation law at different time. The pressure fluctuation around the outlet of the volute is measured by pressure transducer, then the frequency domain pattern under different conditions comes out. With the Fast Fourier transform (FFT) analysis, the pressure changing law of time domain at the outlet of the volute is investigated under different operating conditions. It shows that the pressure fluctuation in the volute differs under different conditions. The pressure changing law obtained by the numerical simulation at the outlet of the volute accords with the measurement results. Also the pressure fluctuation at the outlet of the volute is closely related to the interaction between impeller and volute.


2012 ◽  
Vol 229-231 ◽  
pp. 351-356 ◽  
Author(s):  
Jie Gang Mu ◽  
Bo Zhu ◽  
Shui Hua Zheng ◽  
Jian Jun Gan

Based on CFD numerical simulation, the effect of blade thickness on hydraulic performance was studied in DQ100-64-22 stamping and welding centrifugal pump. Six types of impellers with different blade thickness were assembled in the same pump to be investigated under design condition. The result indicates that both of head and efficiency are getting lower with the increase of blade thickness. Particularly, the downward trend is more striking when the blade thickness surpasses 2mm, but pump head decreases more gently than efficiency as the blade thickness increasing within 2mm.


Author(s):  
Baoling Cui ◽  
Yingbin Zhang ◽  
Yakun Huang ◽  
Zuchao Zhu

The unsteady flow and fluid exciting force inside the multistage centrifugal pump were analyzed on the basis of large eddy simulation (LES). The reliability of the numerical simulation was verified by the experimental performance. The performance of pump calculated was closer to the experimental one than that by the Reynolds time average turbulence model, and the errors were 0.36% and 1.14% at the design flow rate, respectively. The results showed that the different distribution and magnitude of the inlet velocity at each stage impeller contributed to the difference of the head for each one. With the increase of flow rates from 0.4Q to 1.2Q, the rule of axial forces for each stage was roughly the same but the total axial force increased from 25.02kN to 29.92kN. The radial force in the Z direction was smaller than the one in the Y direction, and the amplitude of the main frequency in the Z direction changed more gently for the double tongue. Adopting back-to-back impeller distributions can effectively reduce the axial force. The symmetric distributed double tongue can reduce the radial force and play a key role in reducing the vibration of the centrifugal pump.


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