A Novel Process for Joining Ti Alloy and Al Alloy using Two-Stage Sintering Powder Metallurgy

2018 ◽  
Vol 37 (5) ◽  
pp. 437-444
Author(s):  
Luping Long ◽  
Wensheng Liu ◽  
Yunzhu Ma ◽  
Lei Wu ◽  
Chao Liu

AbstractThe major challenges for conventional diffusion bonding of joining Ti alloy and Al alloy are the undesirable interfacial reaction, low matrixes and joint strength. To avoid the problem in diffusion bonding, a novel two-stage sintering powder metallurgy process is developed. In the present work, the interface characterization and joint performance of the bonds obtained by powder metallurgy bonding are investigated and are compared with the diffusion bonded Ti/Al joints obtained with the same and the optimized process parameters. The results show that no intermetallic compound is visible in the Ti/Al joint obtained by powder metallurgy bonding, while a new layer formed at the joint diffusion bonded with the same parameters. The maximum tensile strength of joint obtained by diffusion bonding is 58 MPa, while a higher tensile strength reaching 111 MPa for a bond made by powder metallurgy bonding. Brittle fractures occur at all the bonds. It is shown that the powder metallurgy bonding of Ti/Al is better than diffusion bonding. The results of this study should benefit the bonding quality.

1991 ◽  
Vol 30 (6) ◽  
pp. 551-553 ◽  
Author(s):  
A. Yanagitani ◽  
M. Murakami ◽  
K. Yanagimoto ◽  
Y. Tanaka

2009 ◽  
Vol 2009 ◽  
pp. 1-4 ◽  
Author(s):  
Katsuyoshi Kondoh ◽  
Hisashi Imai ◽  
Yoshiharu Kosaka ◽  
Akimichi Kojima ◽  
Junko Umeda

Advanced Cu-40mass%Zn alloys with a high tensile strength and excellent machinability have been developed via a powder metallurgy (P/M) process. They are environmentally benign because fine graphite particles are included instead of lead (Pb) to improve their machinability. The effect of the content and particle size of the graphite on the mechanical properties and machinability are investigated in this paper. When applying a conventional P/M process consisting of the cold compaction and hot extrusion to consolidate elementally premixed mixture of Cu-40mass%Zn and graphite powder, the addition of 1 mass% graphite particles with  m in diameter is suitable to obtain a high tensile strength and good machinability at the same time.


2011 ◽  
Vol 37 (6) ◽  
pp. 321-325
Author(s):  
Bin SUN ◽  
Shufeng LI ◽  
Hisashi IMAI ◽  
Junko UMEDA ◽  
Katsuyoshi KONDOH

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