Influence of plasma-chemical products on process stability in a low-emission gas turbine combustion chamber

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Serhiy Serbin ◽  
Artem Kozlovskyi ◽  
Kateryna Burunsuz

Abstract The article describes the stability of gaseous fuel combustion in gas turbine low-emission combustion chambers with the plasma-chemical assistance. The mathematical model of unsteady processes in a low-emission combustion chamber with a plasma-chemical stabilizer that takes into consideration the impact of low-temperature plasma on aerodynamics flow in a combustion chamber and the characteristics of heat release is developed. A methodology of a numerical experiment concerning the stability of gaseous fuel combustion in a combustion chamber with plasma assistance using computational fluid dynamics, which enhances the efficiency of designing and adjustment, is proposed. Practical recommendations for improvement of stability of a gas turbine combustion chamber with partially premixed lean fuel–air mixtures, working on gaseous fuels, are developed. They allow to reduce pressure fluctuations inside the flame tube by 10–35%, to decrease spectral power of static pressure in the flame tube in 1.5–2.0 times, to reduce nitrogen oxide emission up to 33.6 ppm in the exit section while retaining a carbon monoxide emission level, that corresponds modern international ecological standards.

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Serhiy Serbin ◽  
Artem Kozlovskyi ◽  
Kateryna Burunsuz

Abstract The article describes the stability of gaseous fuel combustion in gas turbine low-emission combustion chambers with the plasma-chemical assistance. The mathematical model of unsteady processes in a low-emission combustion chamber with a plasma-chemical stabilizer that takes into consideration the impact of low-temperature plasma on aerodynamics flow in a combustion chamber and the characteristics of heat release is developed. A methodology of a numerical experiment concerning the stability of gaseous fuel combustion in a combustion chamber with plasma assistance using computational fluid dynamics, which enhances the efficiency of designing and adjustment, is proposed. Practical recommendations for improvement of stability of a gas turbine combustion chamber with partially premixed lean fuel–air mixtures, working on gaseous fuels, are developed. They allow to reduce pressure fluctuations inside the flame tube by 10–35%, to decrease spectral power of static pressure in the flame tube in 1.5–2.0 times, to reduce nitrogen oxide emission up to 33.6 ppm in the exit section while retaining a carbon monoxide emission level, that corresponds modern international ecological standards.


2018 ◽  
Vol 65 (11) ◽  
pp. 806-817 ◽  
Author(s):  
L. A. Bulysova ◽  
A. L. Berne ◽  
V. D. Vasil’ev ◽  
M. N. Gutnik ◽  
M. M. Gutnik

2020 ◽  
Vol 27 (3) ◽  
pp. 89-99
Author(s):  
Serhiy Serbin ◽  
Badri Diasamidze ◽  
Marek Dzida

AbstractThis investigation is devoted to an analysis of the working process in a dual-fuel low-emission combustion chamber for a floating vessel’s gas turbine. The low-emission gas turbine combustion chamber with partial pre-mixing of fuel and air inside the outer and inner radial-axial swirlers was chosen as the object of research. When modelling processes in a dual-flow low-emission gas turbine combustion chamber, a generalized method is used, based on the numerical solution of the system of conservation and transport equations for a multi-component chemically reactive turbulent system, taking into consideration nitrogen oxides formation. The Eddy-Dissipation-Concept model, which incorporates Arrhenius chemical kinetics in a turbulent flame, and the Discrete Phase Model describing the interfacial interaction are used in the investigation. The obtained results confirmed the possibility of organizing efficient combustion of distillate liquid fuel in a low-emission gas turbine combustion chamber operating on the principle of partial preliminary formation of a fuel-air mixture. Comparison of four methods of liquid fuel supply to the channels of radial-axial swirlers (centrifugal, axial, combined, and radial) revealed the advantages of the radial supply method, which are manifested in a decrease in the overall temperature field non-uniformity at the outlet and a decrease in nitrogen oxides emissions. The calculated concentrations of nitrogen oxides and carbon monoxide at the flame tube outlet for the radial method of fuel supply are 32 and 9.1 ppm, respectively. The results can be useful for further modification and improvement of the characteristics of dual-fuel gas turbine combustion chambers operating with both gaseous and liquid fuels.


Author(s):  
E. M. Komarov

A combustion chamber, as one of the crucial GTE components, plays a significant role in ensuring its environmental characteristics. Therefore, understanding the mechanisms of forming harmful substances (pollutants) and a possibility to predict their emission values, when changing the engine operation parameters and the external conditions, are some of the key issues to ensure ICAO (International Civil Aviation Organization) standards. The solution of these issues allows us to estimate the emission characteristics at the stage of engine design and to develop effective methods for preventing the formation of air pollutants, as well as to increase the efficiency of burning fuels. Since the first limitation introduced by the Committee on Aviation Environmental Protection (CAEP / 1) in 1986 there were several amendments. The (CAEP / 8) standard, which has come into force since January 1, 2014, is already being ready to be replaced by more stringent requirements, i.e. reducing emissions of nitrogen oxides (NOx) by 40% by 2020 (as compared to the (CAEP / 2). As to other pollutants (CO, HC, SN), the trend is similar.Main difficulties in creating combustion chambers with low-emission pollutants arise from the fact that reducing CO and NOx requires mutually opposite measures. A rational combustion chamber design should represent some trade-off between the requirements arising from the task of reducing emissions of these two groups of polluting components. This can be achieved through improving operation of the primary, burnout, and mixing zones, rationally chosen volume of the flame tube (FT), and residence time in the combustion chamber.To have a clearer idea of possible ways to reduce pollutant emission of the GTE combustion chamber, it is necessary to take into account the basic mechanisms of their formation.The main methods of reducing CO emission are based on the physical-and-chemical patterns of its formation:Supporting the mixture composition in the combustion zone to be closer to α = 1.1 ... 1.3;Increasing the combustion zone volume and the residence time in it.The above methods of reducing CO emissions are difficult to implement in low-emission combustion chambers because their using leads to the sharp increase of NOх formation. It is found that only in a very narrow temperature range (flame temperature Тпл = 1650 ... 1900 K) desirable levels of NOх and CO emissions can be simultaneously achieved.To reduce the level of NOх emission, are used the following approaches:-        liquid fuel combustion implemented at a small length of FT with a residence time in the high temperature zone (over 1920 K) 5 ... 6 milliseconds followed by intensive quench in the mixing zone, that is, the principle of "quick burn and quick quench» is used;-        fuel combustion at the temperature of 1750 ± 50 K (i.e. below 1920 K), with an outlet temperature pattern formed through the air feed in the mixing zone or-        from the zone of a combustion chamber flame tube head with no quench of product of combustion.The analytical results of a total scope of developments in reducing pollutant emissions allow us to distinguish the following standard fuel combustion technologies in GTE combustion chambers, which meet the available environmental requirements:1)      use of burning the lean pre-mixed fuel in "dry" combustion chambers (This technology process uses the following schemes: RQL (Rich-Quench-Lean) – rich mixture combustion, followed by rapid air blending and lean mixture afterburning; LPP (Lean Premixed Pre-vaporized) - combustion of a lean premixed and vaporized mixture; LDI (Lean Direct-Injection) - combustion with lean mixture injection directly into the combustion zone;2)      catalytic combustion of a fuel-air mixture;3)      use of "wet" combustion chambers with diffusion flame and water injection (steam);4)      additional use of catalytic cleaning of GTP outlet gases.At present, natural gas combustion chambers with emission of NOx and CO <10ppm are under design. This is almost the lowest achievable level for the operating conditions under consideration. In designing such combustion chambers a main task is to develop and improve methods that allow calculating the combustion kinetics of a gas mixture, improving the software systems for calculating and obtaining reliable data on emission of harmful substances, and also to develop experimental methods for creating and full-scale engineering of the low-emission combustion chambers for stationary units and advanced aircraft engines. The presented methods for reducing emission of harmful substances, namely improving techniques to feed fuel, zone arrangement of combustion, use of catalysts in the combustion chamber and at the outlet of the plant, when used, should result not only to reducing emissions, but also to improving the other important combustion chamber characteristics, especially extension of steady combustion limits. Studies to obtain ultra-low emission levels, based on the burning concept of the lean homogeneous mixture in the combustion chamber, are at an early stage. It is necessary to solve a number of important problems, such as a problem of «lean» flameout, of flash back, and also ensuring a sufficient evaporation of fuel and its mixing with air.


Author(s):  
R. Dannecker ◽  
K.-U. Schildmacher ◽  
B. Noll ◽  
R. Koch ◽  
M. Hase ◽  
...  

Experimental and numerical work has been carried out to determine the wall heat load at the liner structure of a model gas turbine combustion chamber. Measured cross-sectional profiles of the velocity and temperature field inside the chamber could be used to validate various CFD calculations of the combustion flow. It turned out that only a special treatment of the thermal boundary conditions at all liner walls would actually lead to appropriate values of the wall heat flux. Radiation modeling included two radiative properties models (SG single gray gas and WSSG weighted sum of gray gases) and three radiation transport models (P1, DT discrete transfer, MC Monte Carlo). The performance of the WSGG model has been assessed with charts and the impact of the radiation on the liner wall temperature distribution has been studied. The experimental values are matched within 3% deviation with the best combination of transport and radiation property models. The radiation contributes to 20-30% of the total wall heat flux. The present approach enables Siemens PG to access the thermal design of combustors more precisely.


2021 ◽  
Vol 28 (2) ◽  
pp. 85-95
Author(s):  
Serhiy Serbin ◽  
Badri Diasamidze ◽  
Viktor Gorbov ◽  
Jerzy Kowalski

Abstract This study is dedicated to investigations of the working process in a dual-fuel low-emission combustion chamber for a floating vessel’s gas turbine. As the object of the research, a low-emission gas turbine combustion chamber with partial premixing of fuel and air inside the outer and inner radial-axial swirls was chosen. The method of the research is based on the numerical solution of the system of differential equations which represent the physical process of mass and energy conservation and transformations and species transport for a multi-component chemically reactive turbulent system, considering nitrogen oxides formation and a discrete ordinates model of radiation. The chemistry kinetics is presented by the 6-step mechanism of combustion. Seven fuel supply operating modes, varying from 100% gaseous fuel to 100% liquid fuel, have been analysed. This analysis has revealed the possibility of the application of computational fluid dynamics for problems of dual-fuel combustion chambers for the design of a floating vessel’s gas turbine. Moreover, the study has shown the possibility of working in different transitional gaseous and liquid fuel supply modes, as they satisfy modern ecological requirements. The dependencies of the averaged temperature, NO, and CO concentrations along the length of the low-emission gas turbine combustion chamber for different cases of fuel supply are presented. Depending on the different operating modes, the calculated emission of nitrogen oxides NO and carbon monoxide CO at the outlet cross-section of a flame tube are different, but, they lie in the ranges of 31‒50 and 23‒24 mg/nm3 on the peak of 100% liquid fuel supply mode. At operating modes where a gaseous fuel supply prevails, nitrogen oxide NO and carbon monoxide CO emissions lie in the ranges of 1.2‒4.0 and 0.04‒18 mg/nm3 respectively.


Author(s):  
Giovanni Campa ◽  
Sergio Mario Camporeale

The influence of the introduction of a Helmholtz resonator as a passive damper in a gas turbine combustion chamber on the bifurcation mechanism that characterizes the transition to instability is investigated. Bifurcation diagrams are tracked in order to identify the conditions for which the machine works in a stable zone and which are the operative parameters that bring the machine to unstable conditions. This work shows that a properly designed passive damper system increases the stable zone, moving the unstable zone and the bistable zone (in the case of a subcritical bifurcation) to higher values of the operative parameters, while have a limited influence on the amplitude of limit cycle. In order to examine the effect of the damper, a gas turbine combustion chamber is first modeled as a simple cylindrical duct, where the flame is concentrated in a narrow area at around one quarter of the duct. Heat release fluctuations are coupled to the velocity fluctuations at the entrance of the combustion chamber by means of a nonlinear correlation. This correlation is a polynomial function in which each term is an odd-powered term. The corresponding bifurcation diagrams are tracked and the passive damper is designed in order to increase the stability zone, so reducing the risk to have an unstable condition. Then both plenum and combustion chamber are modeled with annular shape and the influence of Helmholtz resonators on the bifurcation is examined.


Author(s):  
A. Vasilyev ◽  
V. Zakharov ◽  
V. Lyashenko ◽  
R. Medvedev ◽  
O. Chelebyan ◽  
...  

In the world economy more and more attention is paid to the environment protection. This has brought a requirement for reduction of harmful substances emission from the gas turbine engine combustors to the foreground scene. Several concepts of low-emission combustion of liquid fuels have been suggested to solve the problem of nitric oxide emission reduction. The authors consider combustion of lean homogenized (quick-mixed) fuel-air mixtures to be the most promising concept for a multi-mode combustion chamber. Based on the accumulated experience, the authors have formed some notion with respect to design peculiarities of low-emission combustors. Based on such general notions, an attempt has been made to create a model combustion chamber for decreasing harmful substances emission. A design for compact mixing modules has been worked out, as well as for a perforated flame tube. 3D computations have been carried out for the flow in the combustor compartment with 3 mini-modules, so to compare design and experimental data. In calculations the air entered the flame tube through a channel with a rectangular cross-section and, further, through swirlers of three burners (60% of air flow). Besides, the air came into the gap between the flame tube and casing through two side channels and, further, it got inside the flame tube through cooling system holes (40% of air flow). In parallel, tests have been carried out in similar combustor compartment, using standard fuels, measuring harmful substances emission at gas temperature (T4) up to 1700 K. Data obtained testifies to essential reduction of nitric oxides in the experimental combustor being considered. Emission index NOx does not exceed value of 1 g/kg f in all the conditions investigated. Fuel efficiency is ≥ 99% for all the measurement regimes, except one, where it is 98%. Additionally, tests have been conducted, using bio fuel obtained from plant raw material. Research results have revealed problems of changeover to such type of fuel mixtures. Comparing test data with 3D simulation results, it can be noted that there, where computed value of the fuel combustion efficiency coincides with the measured one, NOx value also coincides. However, the emission index value is higher there, where the fuel combustion efficiency value obtained in computation is higher, i.e. where there are zones with higher temperature. The experimental results obtained have confirmed possibility of organizing low-emission combustion, as well as possibility of achieving the nitric oxide emission index level equal to 1 g/kg f at the combustor inlet temperature of 682K. It is evident that more detailed design study is required for transfer of the experimental technology to the working compartment of the combustion chamber. The achieved level of harmful substances emission, after improvement and implementation of technology, may allow meeting the strictest ICAO requirements and reducing the airport fees significantly.


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