scholarly journals Assessment of Durability and Service Life of Two-Layer Hardened Earth Cutters in Various Soil Conditions

2020 ◽  
Vol 30 (4) ◽  
pp. 699-710
Author(s):  
Sergey A. Sidorov ◽  
Denis A. Mironov ◽  
Yuliya S. Tsench ◽  
Anastasiya V. Mironova

Introduction. The earth cutter resource depends on the characteristics of the materials they are made from. In particular, the important parameters that directly affect the tillage tool parts efficiency and durability are the values and ratios of the coefficients of relative wear resistance of the two-layer parts materials, as a rule of the hardened deposited layer and the base material (steel). It is established that the characteristics of the relative wear resistance of the materials for earth cutter parts vary depending on the treated soil properties. The objectives of the study are to consider the influence of soil conditions on the values of the relative wear resistance coefficients of two-layer earth cutter part materials and to carry out a comparative assessment of their resource and use efficiency. Materials and Methods. The authors gave a generalized dependence of the wear proportionality to the existing specific pressures values. The characteristics of soil abrasion were given. The scientific substantiation of the changes in the characteristics of the materials wear resistance at various values of specific pressures was given. Results. The results of the operational resource tests and the studies of two-layer and monometallic earth cutters are presented. The influences of the values of the operating specific pressures on the coefficients of the relative wear resistance of the materials for the tillage machine parts are determined. Discussion and Conclusion. The authors have found out that the coefficients of relative wear resistance of materials are not constant, but vary depending on the current surface specific pressures. The correlation of the specific pressure values with the parameters of the tillage operation, in particular with the furrow slice hardness was established. It has been found that while increasing the cultivated soil hardness, the coefficients of various materials relative wear resistance get closer to each other. The difference varies from 1.80 to1.85 times.

1976 ◽  
Vol 18 (9) ◽  
pp. 826-827
Author(s):  
V. P. Bezruchko ◽  
A. S. Korotya

2011 ◽  
Vol 228-229 ◽  
pp. 905-908
Author(s):  
Liu Jie Xu ◽  
Shi Zhong Wei ◽  
Ji Wen Li ◽  
Guo Shang Zhang ◽  
Xiang Dong Ma

To increase the wear resistance of components in slurry pump suffering from serious corrosive abrasion, new super high chromium cast iron (SHCCI) which contains 37wt.% chromium approximately and different carbon content were developed based on the high chromium cast iron with 26wt.% Cr (Cr26). The microstructure of SHCCI was investigated by SEM and XRD. The hardness and impact toughness of SHCCI was tested, and the corrosive wear property of SHCCI was also researched using MCF-30 type erosion abrasion tester under H3PO4 medium condition. The results show that the microstructure of SHCCI is composed of carbide of M7C3+M23C6, martensite and retained austenite. With the increase of carbon content, the hardness of SHCCI first increases and then decreases, the toughness increases, and the corrosive wear property decreases. The relative wear resistance of SHCCI is obviously superior to that of Cr26 cast iron, and the maximal relative wear resistance of SHCCI is three times higher than that of Cr26 cast iron.


2016 ◽  
pp. 77-83
Author(s):  
S. A. Frolov ◽  
V. N. Svetashov ◽  
D. D. Vodorezov ◽  
D. S. Leontiev ◽  
O. M. Stolbova

The article analyzes the results of tests of mechanical resistance of laboratory specimen coating applied by laser deposition. Based on the analysis a conclusion is drawn about the effect of protective coatings and their application methods on the friction coefficient and relative wear resistance.


2021 ◽  
pp. 57-61
Author(s):  
IVAN Yu. IGNATKIN ◽  

The paper discusses the results of comparative tests of the period of tap resistance in various technological environments. The workpieces were processed in the medium of industrial oil I-30 with using a 10 and 20 percent solution of the metal-coating additive “Valena SV” in the same oil. The tests were performed on M10×1 taps made of high-speed steel of the R6M5 brand during the production of through threaded holes in samples made of steel of the Steel 40X brand. The cutting speed varied from 5.7 to 11.1 m/min at the rotary speed of the tool ranging between 180 and 355 rpm. Based on the experimental material, a regression model of the relationship between the relative wear resistance and the additive concentration, and cutting speed has been determined. The author has evaluated the model adequacy and the convergence of the experimental and calculated data. It has been found that at a cutting speed of 11.1 m/min and an additive concentration of 20%, the relative wear resistance of the taps increased by 3.1 times. The results obtained testify to the eff ectiveness of the composition and confi rm the hypothesis of an increase in the wear resistance of the taps in the medium of metal-plating lubricating-and-cooling liquids.


2011 ◽  
Vol 189-193 ◽  
pp. 599-602
Author(s):  
Jian Min Sun ◽  
Yi Zhang

In order to improve wear resistance of engine cylinder, the surface hardening technology is analyzed. The hardening methods which iron plating and composite iron plating have application in engine cylinder repair are put forward. The relative speed and pressure between piston ring and cylinder wall are determined as main wear factors of engine cylinder. And wear resistance of hardening material is chosen as assessment index. At the high load, the relative wear resistance of engine cylinder hardened by composite iron plating is twice as high as high phosphors cast iron. By comprehensive contrast of the wear resistance of hardening materials, relative wear resistance of composite iron plating is better than common engine cylinder material, and can fit for the cylinder hardening of high load engine.


2021 ◽  
Vol 4 ◽  
pp. 81-88
Author(s):  
A. I. Kovtunov ◽  
◽  
D. I. Plahotny ◽  
T. V. Semistenova ◽  
A. G. Bochkarev ◽  
...  

The conditions for formation of coatings based on titanium nickelide under the argon double-arc surfacing of titanium and nickel electrode wires on the titanium samples were shown. Results of evaluating the quality of formation and geometric parameters of the weld at the double-arc surfacing were presented. Relationship between the ratio of feed rates of nickel and titanium wires and chemical composition of the deposited coatings has been established. Investigations of the structure of the surfaced metal at the surfacing modes was carried out. It has been shown that argon double-arc surfacing formed coatings based on the Ti2Ni and TiNi. Mechanical and operational properties of surfaced coatings were studied — hardness, resistance to abrasion and heat resistance at 800 °С. Relative wear resistance of surfaced coatings is higher than that of titanium samples. Dependence of the relative wear resistance of the coatings on the chemical and phase composition was shown. Dependence of heat resistance of the surfaced coatings on the modes of surfacing and the chemical composition of the weld metal is established.


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