Geometrical Critical Thickness Theory for the Size Effect at the Initiation of Plasticity

2009 ◽  
Vol 1185 ◽  
Author(s):  
Ting Zhu ◽  
Bruno Ehrler ◽  
Andy Bushby ◽  
Dave Dunstan

AbstractRecently, size effects in the initiation of plasticity have been clearly observed and reported in different geometries; e.g., bending (Ehrler et al. Phil. Mag. 2008), twisting (Ehrler et al., MRS, Spring Meeting 2009) and indentation (Zhu et al. J. Mech. Phys. Sol. 56, 1170, 2008). Strain gradient plasticity theory is the principal approach for explaining size effects during plastic deformation in these geometries. However, it fails to account for any size effect at the initial yield. Geometrical critical thickness theory was proposed to explain the yield size effect in bending and torsion (Dunstan and Bushby, Proc. Roy. Soc. A460, 2781, 2004). The theory shows that the initial yield strength is scaled with the inverse square root of the characteristic length scale without requiring any free fitting parameters. Here, we extend the theory to describe the yield size effect in indentation. The theory agrees fairly well with experimental observations in micro-torsion (Ehrler et al., MRS, Spring Meeting 2009) and nanoindentation (Zhu et al., J. Mech. Phys. Solid, 2008).

RSC Advances ◽  
2016 ◽  
Vol 6 (79) ◽  
pp. 75541-75551 ◽  
Author(s):  
Feng Jiang ◽  
Jian Cai ◽  
Bing Liu ◽  
Yuebing Xu ◽  
Xiaohao Liu

Palladium particles of different sizes obtained directly and indirectly by various methods were studied to clarify the particle size effect in the selective hydrogenation of cinnamaldehyde (CAL).


Author(s):  
Gap-Yong Kim ◽  
Muammer Koc ◽  
Jun Ni

Application of microforming in various research areas has received much attention due to the increased demand for miniature metallic parts that require mass production. For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/meso-scale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the “feature/specimen size” effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with experiments obtained from previous research and showed a very good agreement. The model was also applied to forming of micro-features by coining. A flow stress model for Type 304 stainless steel taking into consideration the effect of the grain and feature size was developed and implemented into a finite element simulation tool for an accurate numerical analysis. The scaling model offered a simple way to model the size effect down to length scales of a couple of grains and extended the use of continuum plasticity theories to micro/meso-length scales.


2007 ◽  
Vol 129 (4) ◽  
pp. 677-689 ◽  
Author(s):  
Lapo F. Mori ◽  
Neil Krishnan ◽  
Jian Cao ◽  
Horacio D. Espinosa

In this paper, the results of experiments conducted to investigate the friction coefficient existing at a brass-steel interface are presented. The research discussed here is the second of a two-part study on the size effects in friction conditions that exist during microextrusion. In the regime of dimensions of the order of a few hundred microns, these size effects tend to play a significant role in affecting the characteristics of microforming processes. Experimental results presented in the previous companion paper have already shown that the friction conditions obtained from comparisons of experimental results and numerical models show a size effect related to the overall dimensions of the extruded part, assuming material response is homogeneous. Another interesting observation was made when extrusion experiments were performed to produce submillimeter sized pins. It was noted that pins fabricated from large grain-size material (211μm) showed a tendency to curve, whereas those fabricated from billets having a small grain size (32μm), did not show this tendency. In order to further investigate these phenomena, it was necessary to segregate the individual influences of material response and interfacial behavior on the microextrusion process, and therefore, a series of frictional experiments was conducted using a stored-energy Kolsky bar. The advantage of the Kolsky bar method is that it provides a direct measurement of the existing interfacial conditions and does not depend on material deformation behavior like other methods to measure friction. The method also provides both static and dynamic coefficients of friction, and these values could prove relevant for microextrusion tests performed at high strain rates. Tests were conducted using brass samples of a small grain size (32μm) and a large grain size (211μm) at low contact pressure (22MPa) and high contact pressure (250MPa) to see whether there was any change in the friction conditions due to these parameters. Another parameter that was varied was the area of contact. Static and dynamic coefficients of friction are reported for all the cases. The main conclusion of these experiments was that the friction coefficient did not show any significant dependence on the material grain size, interface pressure, or area of contact.


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