A novel detection of weld defects by magneto-optical imaging under combined magnetic field

2021 ◽  
Vol 63 (12) ◽  
pp. 704-711
Author(s):  
Nvjie Ma ◽  
Xiangdong Gao ◽  
Congyi Wang ◽  
Yanxi Zhang

To overcome the shortcomings of existing magneto-optical imaging, such as the saturation of an image under a constant magnetic field and the ambiguity of an image under an alternating magnetic field, imaging using a combined magnetic field is presented in this research. Weld defect samples include a laser-cut groove, a wire-cut penetrating groove, a pit and a Z-shaped crack. Magneto-optical imaging experiments were carried out under different magnetic fields. Contour extraction and standard deviation calculations were carried out for all magneto-optical images and the maximum standard deviation of the laser-cut groove under an alternating magnetic field was 20.9, which was less than the maximum value of 37.4 under a combined magnetic field. The experimental results show that the contrast of a magneto-optical image obtained under the combined magnetic field is greater than that obtained under the alternating magnetic field for all defects. The proposed combined magnetic field could optimise the magneto-optical imaging effect for weld defects under the existing excitation method to a certain extent.

2020 ◽  
Vol 55 ◽  
pp. 44-55
Author(s):  
Xiangdong Gao ◽  
Xiaohu Zhou ◽  
Congyi Wang ◽  
Nvjie Ma ◽  
Yanxi Zhang ◽  
...  

2020 ◽  
Vol 121 ◽  
pp. 105772 ◽  
Author(s):  
Yanfeng Li ◽  
Xiangdong Gao ◽  
Yanxi Zhang ◽  
Deyong You ◽  
Nanfeng Zhang ◽  
...  

2019 ◽  
Vol 285 ◽  
pp. 289-299 ◽  
Author(s):  
Yanfeng Li ◽  
Xiangdong Gao ◽  
Qiaoqiao Zheng ◽  
Perry P. Gao ◽  
Nanfeng Zhang

2019 ◽  
Vol 112 ◽  
pp. 188-197 ◽  
Author(s):  
Xiangdong Gao ◽  
Liangliang Du ◽  
Nvjie Ma ◽  
Xiaohu Zhou ◽  
Congyi Wang ◽  
...  

2019 ◽  
Vol 61 (12) ◽  
pp. 720-728
Author(s):  
Xiangdong Gao ◽  
Xinxin Dai ◽  
Xiaohu Zhou ◽  
Yanfeng Li ◽  
Deyong You ◽  
...  

Alternating current field measurement (ACFM) is a technology for detecting magnetic flux leakage (MFL) using a magnetic sensor and is often used to detect welding defects. An alternating magnetic field was generated under the excitation of an alternating electric field. The magnetic field direction of an alternating magnetic field changes with time and the size and direction of the leakage magnetic field on the weldment also change periodically. In order to verify this rule, the distribution of the leakage magnetic field in different magnetisation directions was analysed through simulation and experiment. The simulation results show that when sinusoidal excitation is applied to the coil, the direction of magnetisation changes with time and the magnetic field density (B) gradually changes periodically on the weldment. This was verified through related experiments. When the surface of the weldment had welding defects, the dynamic magneto-optical image was captured in different magnetisation directions. Welding defects have different magneto-optical images in different frames, which can present more information for the same defect. In addition, in the experiment, the correlation between the grey-level co-occurrence matrix (GLCM) of magneto-optical images in different magnetisation directions and that of the leakage magnetic field in the corresponding direction was analysed. Simulations and experiments were performed on different types of welding defect. It was found that the trend of characteristics for the leakage magnetic fields was similar to that of the characteristics for the grey-level co-occurrence matrix of the magneto-optical images. The results show that the characteristics of the leakage magnetic field can reflect the texture features of the welding defect.


2019 ◽  
Vol 19 (23) ◽  
pp. 11591-11600
Author(s):  
Nvjie Ma ◽  
Xiangdong Gao ◽  
Congyi Wang ◽  
Yanxi Zhang ◽  
Deyong You ◽  
...  

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