scholarly journals Cutting Forces During Strain Hardening of Austenitic Steel by the Method of Deformational Cutting

Author(s):  
Я.И. Шуляк ◽  
1966 ◽  
Vol 181 (1) ◽  
pp. 687-705 ◽  
Author(s):  
P. L. Barlow

It has previously been suggested that the reduction in cutting forces obtained by the presence of fluids such as CCl4 on the backface or free surface of the forming chip was due to diffusion of the fluid into the body of the chip in the region of the shear zone. In the present work, experiments with carbon tetrachloride tagged with carbon-14 and with carbon tetrachloride tagged with chlorine-36 were performed with the object of assessing the extent of diffusion of lubricants into the chip when present on the free surface only. The results obtained disprove former hypotheses and suggest that the reduced cutting force is due solely to chemical reaction at the surface of the chip. Confirmation of the sensitivity of the surface of the deforming shear zone to change in surface condition was obtained by removing metal from this region by an electropolishing technique during slow speed cutting. By varying the electropolishing conditions increased or decreased cutting forces could be obtained. It is proposed that the result both of chemical reaction at the surface and of surface removal is to reduce the strain-hardening rate of the metal undergoing shear by reducing the surface barrier to the flow of dislocations out of the metal. The association of the surface reaction of carbon tetrachloride with a change in the strain-hardening characteristics of the metal in the shear zone leads to a classification of the backface phenomenon as a Rehbinder effect and enables this effect to be more closely defined than was hitherto possible. Evidence is also presented which indicates that the backface effect does not contribute to the reduction in cutting forces during rakeface lubrication and is therefore unimportant in practice where flood lubrication of the cutting region invariably occurs.


2018 ◽  
Vol 284 ◽  
pp. 1168-1172
Author(s):  
Mikhail A. Filippov ◽  
Elena I. Korzunova ◽  
M.V. Tyumkova

A study of the structure and strain-hardening ability relationship was carried out in this work for wear-resistant steels of two structural classes: high-manganese austenitic steel 110G13L and metastable austenitic chromium-manganese steel 60G9KhL. It is shown that the strain-hardening ability can be estimated using a methodologically simple engineering criterion. The criterion determines the metal tendency to harden by determining the Rockwell hardness at the bottom of the indentation cup of the Brinell press indenter


2017 ◽  
Author(s):  
Galina Maier ◽  
Elena Astafurova ◽  
Eugene Melnikov ◽  
Valentina Moskvina ◽  
Nina Galchenko

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5426
Author(s):  
Jun Chen ◽  
Shuang Li ◽  
Jia-Kuan Ren ◽  
Zhen-Yu Liu

The deformation structure and its contribution to strain hardening of a high manganese austenitic steel were investigated after tensile deformation at 298 K, 77 K and 4 K by means of electron backscatter diffraction and transmission electron microscopy, exhibiting a strong dependence of strain hardening and deformation structure on deformation temperature. It was demonstrated that sufficient twinning indeed provides a high and stable strain hardening capacity, leading to a simultaneous increase in strength and ductility at 77 K compared with the tensile deformation at 298 K. Moreover, although the SFE of the steel is ~34.4 mJ/m2 at 4 K, sufficient twinning was not observed, indicating that the mechanical twinning is hard to activate at 4 K. However, numerous planar dislocation arrays and microbands can be observed, and these substructures may be a reason for multi-peak strain hardening behaviors at 4 K. They can also provide certain strain hardening capacity, and a relatively high total elongation of ~48% can be obtained at 4 K. In addition, it was found that the yield strength (YS) and ultimate tensile strength (UTS) linearly increases with the lowering of the deformation temperature from 298 K to 4 K, and the increment in YS and UTS was estimated to be 2.13 and 2.43 MPa per 1 K reduction, respectively.


2021 ◽  
Author(s):  
Nishant Ojal ◽  
Harish P. Cherukuri ◽  
Tony L. Schmitz ◽  
Kyle T. Devlugt ◽  
Adam W. Jaycox

Abstract Johnson-Cook constitutive model is a commonly used material model for machining simulations. The model includes five parameters that capture the initial yield stress, strain-hardening, strain-rate hardening, and thermal softening behavior of the material. These parameters are difficult to determine using experiments since the conditions observed during machining (such as high strain-rates of the order of 10 5 /sec - 10 6 /sec) are challenging to recreate in the laboratory. To address this problem, several researchers have recently proposed inverse approaches where a combination of experiments and analytical models are used to predict the Johnson-Cook parameters. The errors between the measured cutting forces, chip thicknesses and temperatures and those predicted by analytical models are minimized and the parameters are determined. In this work, it is shown that only two of the five Johnson-Cook parameters can be determined uniquely using inverse approaches. Two different algorithms, namely, Adaptive Memory Programming for Global Optimization (AMPGO) and Particle Swarm Optimization (PSO), are used for this purpose. The extended Oxley’s model is used as the analytical tool for optimization. For determining a parameter’s value, a large range for each parameter is provided as an input to the algorithms. The algorithms converge to several different sets of values for the five Johnson-Cook parameters when all the five parameters are considered as unknown in the optimization algorithm. All of these sets, however, yield the same chip shape and cutting forces in FEM simulations. Further analyses show that only the strain-rate and thermal softening parameters can be determined uniquely and the three parameters present in the strain-hardening term of the Johnson-Cook model cannot be determined uniquely using the inverse method. A combined experimental and numerical approach is proposed to eliminate this determine all parameters uniquely.


2007 ◽  
Vol 22 ◽  
pp. 5-15 ◽  
Author(s):  
Bernd Arno Behrens ◽  
Sven Hübner ◽  
C. Sunderkötter ◽  
Julian Knigge ◽  
Katrin Weilandt ◽  
...  

The industrial application of stainless steels is of high importance because of their high corrosion resistance and forming behaviour. The evolution of martensite during the deep drawing processes leads to an increasing strain hardening of the material. In the collaborative research centre 675 “Erzeugung hochfester metallischer Strukturen und Verbindungen durch gezieltes Einstellen lokaler Eigenschaften” (Creation of high strength metallic structures and joints by setting up scaled local material properties), metal forming processes is being researched. Emphasis on this part of the project is the stress-induced formation of martensite in sheet metal and bulk metal components in metastable austenitic steel. The aim of the investigations is to develop partial structure fields of martensite in sheet metal components in order to construct a lightweight structure. Therefore, components are divided into stretched and non-stretched parts. This leads to a defined buckling of components, for example in case of a crash. Furthermore, the effect of the transformation induced formation of martensite in metastable austenitic steel should be utilised on bulk metal forming components. Thereby special load adapted components with locally optimized properties are producible, like austenitic ductile regions and martensitic high-strength areas.


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