Predicting the Isotropic Volumetric Compression Response of Hydrating Cemented Paste Backfill (CPB)

Deep and high-stress mining results in stress transfers onto the previously placed backfill, and mines have recorded several MPa induced backfill stress. Understanding the backfill-rock mass interaction is therefore critical. Previous work considered tabular ore bodies undergoing primarily one-dimensional compression and showed how the backfill reaction curves could be estimated from oedometer laboratory test results. This work considers massive orebodies and develops a similar approach based on isotropic compression curves. Isotropic compression tests exceeding 6 MPa are carried out on samples with 3.0–11.1% binder content, tested at 1-day cure time to 28-day cure time. The compression curve is characterized in three stages: initial elastic compression up to a yield point, followed by a transition stage to the start of a final stage with a linear post-yield compression line in \({\epsilon }_{v}-\text{l}\text{o}\text{g}\left({p}^{\text{'}}\right)\) space. Because these isotropic compression tests are rare (the reported results are the first for Cemented Paste Backfill), attempts are made to relate the isotropic compression test parameters to parameters from the more commonly used Unconfined Compression Strength (UCS) tests. Unifying equations as functions of binder content and cure time are found to determine the initial yield stress and the peak strength from UCS tests. These are then related to the corresponding parameters in isotropic compression. Finally, the slope of the post-yield compression line is found as a function of UCS, thereby enabling complete reconstruction of the isotropic compression response based on parameters from carefully controlled UCS tests, as functions of binder content and cure time. Although the calibrated parameters are specific to the studied mine’s materials, the framework is general and applicable to other mines’ CPBs.

A Combined Experimental and Numerical Approach That Eliminates the Non-uniqueness Associated With the Johnson-cook Parameters Obtained Using Inverse Methods

Johnson-Cook constitutive model is a commonly used material model for machining simulations. The model includes five parameters that capture the initial yield stress, strain-hardening, strain-rate hardening, and thermal softening behavior of the material. These parameters are difficult to determine using experiments since the conditions observed during machining (such as high strain-rates of the order of 10 5 /sec - 10 6 /sec) are challenging to recreate in the laboratory. To address this problem, several researchers have recently proposed inverse approaches where a combination of experiments and analytical models are used to predict the Johnson-Cook parameters. The errors between the measured cutting forces, chip thicknesses and temperatures and those predicted by analytical models are minimized and the parameters are determined. In this work, it is shown that only two of the five Johnson-Cook parameters can be determined uniquely using inverse approaches. Two different algorithms, namely, Adaptive Memory Programming for Global Optimization (AMPGO) and Particle Swarm Optimization (PSO), are used for this purpose. The extended Oxley’s model is used as the analytical tool for optimization. For determining a parameter’s value, a large range for each parameter is provided as an input to the algorithms. The algorithms converge to several different sets of values for the five Johnson-Cook parameters when all the five parameters are considered as unknown in the optimization algorithm. All of these sets, however, yield the same chip shape and cutting forces in FEM simulations. Further analyses show that only the strain-rate and thermal softening parameters can be determined uniquely and the three parameters present in the strain-hardening term of the Johnson-Cook model cannot be determined uniquely using the inverse method. A combined experimental and numerical approach is proposed to eliminate this determine all parameters uniquely.

Methodology to evaluate strength properties of steel by single instrumented indentation test

The instrumented indentation test (IIT) is an attractive non-destructive testing technique. Determining accurate strength properties of steel using IIT is still challenging. In this paper, a new methodology is proposed to acquire the yield and ultimate tensile strength from a single IIT. This method extracts true stress-strain curves from IIT results. Acquired stress-strain curves indicate that the initial yield stress is not repeatable. This is caused by the inhomogeneous deformation of IIT specimens. Based on the obtained true stress-stain curves, corresponding yield strength, and ultimate tensile strength are calculated through theoretical derivation. The results show that the strength has a convergent tendency. On basis of this phenomenon, the strength is determined with an extrapolating method. Finally, the strength properties of Q345R are investigated to verify the reliability of this method. It is found that the strength determined from IIT and conventional tensile tests shows good agreement. The proposed method is effective in predicting strength properties from a single instrumented indentation test.

Determination of elastic moduli of elastic–plastic microspherical materials using nanoindentation simulation without mechanical polishing

When using the Oliver–Pharr method, the indented specimen is assumed to be a perfectly flat surface, thus ignoring the influences of surface roughness that might be encountered in experiment. For nanoindentation measurements, a flat surface is fabricated from curved specimens by mechanical polishing. However, the position of the polished curved surface cannot be controlled. There are no reliable theoretical or experimental methods to evaluate the mechanical behavior during nanoindentation of an elastic–plastic microsphere. Therefore, it is necessary to conduct reliable numerical simulations to evaluate this behavior. This article reports a systematic computational study regarding the instrumented nanoindentation of elastic–plastic microspherical materials. The ratio between elastic modulus of the microsphere and the initial yield stress of the microsphere was systematically varied from 10 to 1000 to cover the mechanical properties of most materials encountered in engineering. The simulated results indicate that contact height is unsuitable to replace contact depth for obtaining the indentation elastic modulus of microspherical materials. The extracted elastic modulus of a microsphere using the Oliver–Pharr method with the simulated unloading curve depends on the indentation depth. It demonstrates that nanoindentation on microspherical materials exhibits a “size effect”.

Predicting the Tensile Behavior of Ti-6.6Al-3.3Mo-1.8Zr-0.29Si Alloy via the Temperature-Dependent Crystal Plasticity Method

Uniaxial tensile flow properties of a duplex Ti-6.6Al-3.3Mo-1.8Zr-0.29Si alloy in a temperature range from 213 K to 573 K are investigated through crystal plasticity modelling. Experimental results indicate that the initial yield stress of the alloy decreases as the temperature increases, while its work-hardening behavior displays temperature insensitivity. Considering such properties of the alloy, the dependence of the initial critical resolved shear stress (CRSS) on temperature is taken into account in the polycrystal plasticity modelling. Good coincidence is obtained between modelling and the experimental results. The determined values of CRSS for slip systems are comparable to the published data. The proposed polycrystalline model provides an alternative method for better understanding the microstructure–property relationship of α + β titanium alloys at different temperatures in the future.

Rheological Property Criteria for Buildable 3D Printing Concrete

Fresh concrete used in 3D printing should ensure adequate yield stress, otherwise the printed concrete layer may suffer intolerable deformation or collapse during the printing process. In response to this issue, an analytical study was carried out to derive the initial yield stress and hardening coefficient of fresh concrete suitable for 3D printing. The maximum shear stress distribution of fresh concrete was calculated using a stress transformation equation derived from the equilibrium condition of forces. In addition, the elapsed time experienced by fresh concrete during the printing processes was estimated and was then substituted into the elapsed time-yield stress function to calculate the yield stress distribution. Based on these results, an algorithm capable of deriving both the initial yield stress and the hardening coefficient required for printing fresh concrete up to the target height was proposed and computational fluid dynamics (CFD) analyses were performed to verify the accuracy of the proposed model.

A Modified Peric Model for Al-Mg Alloy Sheet with Rate-Independent Initial Yield Stress at Warm Temperatures

The constitutive modeling of aluminum alloy under warm forming conditions generally considers the influence of temperature and strain rate. It has been shown by published flow stress curves of Al-Mg alloy that there is nearly no effect of strain rate on initial yield stress at various temperatures. However, most constitutive models ignored this phenomenon and may lead to inaccurate description. In order to capture the rate-independent initial yield stress, Peric model is modified via introducing plastic strain to multiply the strain rate, for eliminating the effect of strain rate when the plastic strain is zero. Other constitutive models including the Wagoner, modified Hockett–Sherby and Peric are also considered and compared. The results show that the modified Peric model could not only describe the temperature-and rate-dependent flow stress, but also capture the rate-independent initial yield stress, while the Wagoner, modified Hockett–Sherby and Peric model can only describe the temperature-and rate-dependent flow stress. Moreover, the modified Peric model could obtain proper static yield stress more naturally, and this property may have potential applications in rate-dependent simulations.

A modified LBM for non-Newtonian effect of cement paste flow in 3D printing

Purpose The screw extruder is applied in cement-three-dimensional (3D) printing. The cement paste flow in 3D printing is the typical Herschel–Bulkley fluid. To understand the flow in the channel, the improved lattice Boltzmann method (LBM) is proposed. Design/methodology/approach For Herschel–Bulkley flow, an improved LBM is presented to avoid the poor stability and accuracy. The non-Newtonian effect is regard as a special forcing term. The Poiseuille flow is taken to discuss the detailed process of the method. With the method, the analytical solution and numerical solution are obtained and compared. Then, the effect of the initial yield stress on the numerical solution is both explored by the shear-thickening fluid and the shear-thinning fluid. Moreover, the variations of the relative errors under different lattice nodes and different power-law indexes are analyzed. Finally, the method is applied into the simulation of the flow in the extruder of cement-3D printing. Findings The results show that the improved method is effective for Herschel–Bulkley fluids, which can simulate the flow in the extruder stably and accurately. Practical implications The simulation can contribute to understand the cement paste flow in the screw extruder, which helps to optimize the structure of the extruder in the following periods. Originality/value The improve method provide a new way to analyze the flow in the extruder of cement-3D printing. Also, in the past research, LBM for Herschel–Bulkley fluid is ignored, whereas the study can provide the reference for the numerical simulation.

A Modified Peric Model for Al-Mg Alloy Sheet with Rate-Independent Initial Yield Stress at Warm Temperatures

The constitutive modeling of aluminum alloy under warm forming conditions generally considers the influence of temperature and strain rate. It has been shown by published flow stress curves of Al-Mg alloy that there is nearly no effect of strain rate on initial yield stress at various temperatures. However, most constitutive models ignored this phenomenon and may lead to inaccurate description. In order to capture the rate-independent initial yield stress, Peric model is modified via introducing plastic strain to multiply the strain rate, for eliminating the effect of strain rate when the plastic strain is zero. Other constitutive models including the Wagoner, modified Hockett–Sherby and Peric are also considered and compared. The results show that the modified Peric model could not only describe the temperature-and rate-dependent flow stress, but also capture the rate-independent initial yield stress, while the Wagoner, modified Hockett–Sherby and Peric model can only describe the temperature-and rate-dependent flow stress. Moreover, the modified Peric model could obtain proper static yield stress more naturally, and this property may have potential applications in rate-dependent simulations.

Effect of silicon carbide particles on the mechanical and plastic properties of the AlMg6/10% SiC metal matrix composite

This work deals with studying the effect of reinforcing SiC particles on the mechanical and plastic properties of a metal matrix composite with a matrix of aluminum alloy AlMg6 (the 1560 aluminum alloy according to the Russian State Standard GOST 4784−97). We assess this effect using the results of mechanical tests at the microscale and macroscale levels. The paper analyzes the fracture mechanism at the microlevel under tensile and compressive stress conditions, as well as the type of contact between the composite constituents. The experimental results obtained for the metal matrix composite are compared with analogous experimental data for the AlMg6 alloy and a compacted material made from the AlMg6 alloy (a compacted powder without addition of SiC reinforcing particles). The studied compacted materials were not previously subjected to extrusion. The tests show a decisive influence of the reinforcing particles on the plastic and mechanical properties of the AlMg6/10% SiC metal matrix composite under compression and tension. For example, the addition of silicon carbide increased the initial yield stress of the compacted material by 26% under tensile tests, and the percentage elongation after fracture was increased up to 1.1%, while it amounted to 0.02% for the compacted material without addition of silicon carbide. Under compression, on the contrary, the addition of silicon carbide degraded plastic properties. As a result, the percentage compression before cracking was 28.4% and 57.9% for the compacted materials with and without addition of silicon carbide, respectively.