scholarly journals Collaborative Optimization on Density and Surface Roughness of 316L Stainless Steel in Selective Laser Melting

2020 ◽  
Author(s):  
Yong Deng ◽  
Zhongfa Mao ◽  
Nan Yang ◽  
Xiaodong Niu ◽  
Xiangdong Lu
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Relative Density ◽  
Selective Laser Melting ◽  
Laser Power ◽  
316L Stainless Steel ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Collaborative Optimization ◽  
Laser Melting

Although the concept of additive manufacturing has been proposed for several decades, momentum of selective laser melting (SLM) is finally starting to build. In SLM, density and surface roughness, as the important quality indexes of SLMed parts, are dependent on the processing parameters. However, there are few studies on their collaborative optimization in SLM to obtain high relative density and low surface roughness simultaneously in the previous literature. In this work, the response surface method was adopted to study the influences of different processing parameters (laser power, scanning speed and hatch space) on density and surface roughness of 316L stainless steel parts fabricated by SLM. The statistical relationship model between processing parameters and manufacturing quality is established. A multi-objective collaborative optimization strategy considering both density and surface roughness is proposed. The experimental results show that the main effects of processing parameters on the density and surface roughness are similar. It is noted that the effects of the laser power and scanning speed on the above objective quality show highly significant, while hatch space behaves an insignificant impact. Based on the above optimization, 316L stainless steel parts with excellent surface roughness and relative density can be obtained by SLM with optimized processing parameters.

scholarly journals Collaborative Optimization of Density and Surface Roughness of 316L Stainless Steel in Selective Laser Melting

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1601 ◽  
Author(s):  
Yong Deng ◽  
Zhongfa Mao ◽  
Nan Yang ◽  
Xiaodong Niu ◽  
Xiangdong Lu
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Relative Density ◽  
Selective Laser Melting ◽  
Laser Power ◽  
316L Stainless Steel ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Collaborative Optimization ◽  
Laser Melting

Although the concept of additive manufacturing has been proposed for several decades, momentum in the area of selective laser melting (SLM) is finally starting to build. In SLM, density and surface roughness, as the important quality indexes of SLMed parts, are dependent on the processing parameters. However, there are few studies on their collaborative optimization during SLM to obtain high relative density and low surface roughness simultaneously in the literature. In this work, the response surface method was adopted to study the influences of different processing parameters (laser power, scanning speed and hatch space) on density and surface roughness of 316L stainless steel parts fabricated by SLM. A statistical relationship model between processing parameters and manufacturing quality is established. A multi-objective collaborative optimization strategy considering both density and surface roughness is proposed. The experimental results show that the main effects of processing parameters on the density and surface roughness are similar. We observed that the laser power and scanning speed significantly affected the above objective quality, but the influence of the hatch spacing was comparatively low. Based on the above optimization, 316L stainless steel parts with excellent surface roughness and relative density can be obtained by SLM with optimized processing parameters.

scholarly journals Cavitation erosion resistance of 316L stainless steel fabricated using selective laser melting

Friction ◽  
2020 ◽  
Author(s):  
Hongqin Ding ◽  
Qing Tang ◽  
Yi Zhu ◽  
Chao Zhang ◽  
Huayong Yang
Keyword(s):  
Stainless Steel ◽  
Selective Laser Melting ◽  
Laser Power ◽  
Cavitation Erosion ◽  
316L Stainless Steel ◽  
Erosion Resistance ◽  
Scanning Speed ◽  
Laser Melting ◽  
Cavitation Damage ◽  
Cavitation Erosion Resistance

AbstractCavitation erosion degrades the performance and reliability of hydraulic machinery. Selective laser melting (SLM) is a type of metal additive manufacturing technology that can fabricate metal parts directly and provide lightweight design in various industrial applications. However, the cavitation erosion behaviors of SLM-fabricated parts have rarely been studied. In this study, SLM 316L stainless steel samples were fabricated via SLM technology considering the scanning strategy, scanning speed, laser power, and build orientation. The effect of the process parameters on the cavitation erosion resistance of the SLM-fabricated 316L stainless steel samples was illustrated using an ultrasonic vibratory cavitation system. The mass loss and surface topography were employed to evaluate the surface cavitation damage of the SLM-fabricated 316L stainless steel samples after the cavitation test. The cavitation damage mechanism of the SLM-fabricated samples was discussed. The results show that the degree of cavitation damage of the sample fabricated via SLM with a few defects, anisotropic build direction, and columnar microstructure is significantly decreased. Defects such as pores, which are attributed to low laser power and high scanning speed, may severely aggravate the cavitation damage of the SLM-fabricated samples. The sample fabricated via SLM with a low laser power and exposure time exhibited the highest porosity and poor cavitation erosion resistance. The cellular structures are more prone to cavitation damage compared with the columnar structures. A sample with a high density of grain boundaries will severely suffer cavitation damage.

An Investigation on Residual Stress in 316L Stainless Steel by Selective Laser Melting

2018 ◽  
Author(s):  
Peiying Bian ◽  
Jing Shi ◽  
Xiaodong Shao ◽  
Jingli Du ◽  
Jun Dai ◽  
...  
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Selective Laser Melting ◽  
Laser Power ◽  
316L Stainless Steel ◽  
Melting Process ◽  
Scanning Speed ◽  
Tensile Residual Stress ◽  
Laser Melting ◽  
Process Factors

In this paper, the residual stress of 316L stainless steel obtained from selective laser melting process is measured, and the process factors that influence residual stress are analyzed. Two levels of laser power, two levels of scanning speed, and other auxiliary factors such as height of support structure are considered. For each combination of condition, the residual stress is measured at three in-depth positions, and the microstructure is also observed. The results show that the as-built 316L samples have fine microstructure with no clear grain boundaries, and the residual stresses at all measuring depths are tensile for all as-built SLM specimens. Meanwhile, it is found that the higher laser power and the lower scanning speed lead to the increase of tensile residual stress. Also, the tensile residual stress tends to increase with the depth into surface. In addition, the increase in position symmetry of specimen on the build platform appears to be able to reduce the magnitude of tensile residual stress. On the other hand, the effects of specimen location with respect to powder spreading and height of support are less conclusive.

Optimal Scanning Condition of Selective Laser Melting Processing with Stainless Steel 316L Powder

2011 ◽  
Vol 341-342 ◽  
pp. 816-820 ◽  
Author(s):  
Apinya Laohaprapanon ◽  
Pongnarin Jeamwatthanachai ◽  
Marut Wongcumchang ◽  
Nattapon Chantarapanich ◽  
Surapon Chantaweroad ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Selective Laser Melting ◽  
Visual Inspection ◽  
Processing Condition ◽  
Density Measurement ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Stainless Steel 316L ◽  
Laser Melting ◽  
Optimal Processing

This study aimed to investigate the stainless steel 316L processing by means of selective laser melting (SLM). The processing parameters under consideration included laser power (25-225 W), scanning speed (50-320 mm/s), and scan spacing (0.04 and 0.06 mm). Every processing was constrained the layer thickness as of 100 µm. All parameters were performed based on two experiments, line scanning and multiple layers scanning. Each of final workpieces was examined by visual inspection, density measurement, hardness, and built rate. From the experiments, the optimal processing conditions which produced the smooth tracks were obtained. The workpiece processed by this optimal processing condition presented quality characteristics with 97.6% density and 220±6 HV hardness.

Effect of processing parameters on forming defects during selective laser melting of AlSi10Mg powder

2020 ◽  
Vol 26 (5) ◽  
pp. 871-879 ◽  
Author(s):  
Haihua Wu ◽  
Junfeng Li ◽  
Zhengying Wei ◽  
Pei Wei
Keyword(s):  
Selective Laser Melting ◽  
Laser Power ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Argon Pressure ◽  
Powder Layer ◽  
Laser Melting ◽  
Content Type ◽  
Scan Speed ◽  
Forming Defects

Purpose To fabricate a selective laser melting (SLM)-processed AlSi10Mg part with almost full density and free of any apparent pores, this study aims to investigate the effect of ambient argon pressure and laser scanning speed on the particles splash during the AlSi10Mg powder bed laser melting. Design/methodology/approach Based on the discrete element method (DEM), a 3D model of random distribution of powder particles was established, and the 3D free surface of SLM forming process was dynamically tracked by the volume of fluid, where a Gaussian laser beam acts as the energy source melting the powder bed. Through the numerical simulation and process experimental research, the effect of the applied laser power and scanning speed on the operating laser melting temperature was studied. Findings The process stability has a fundamental role in the porosity formation, which is process-dependent. The effect of the processing conditions on the process stability and the resultant forming defects were clarified. Research limitations/implications The results shows that the pores were the main defects present in the SLM-processed AlSi10Mg sample, which decreases the densification level of the sample. Practical implications The optimal processing parameters (argon pressure of 1,000 Pa, laser power of 180 W, scan speed of 1,000 mm/s, powder layer thickness of 35 µm and hatch spacing of 50 µm ) applied during laser melting can improve the quality of selective laser melting of AlSi10Mg, Social implications It can provide a technological support for 3D printing. Originality/value Based on the analysis of the pore and balling formation mechanisms, the optimal processing parameters have been obtained, which were argon pressure of 1,000 Pa, laser power of 180 W, scan speed of 1,000 mm/s, powder layer thickness of 35 µm and hatch spacing of 50 µm. Then, a near-fully dense sample free of any apparent pores on the cross-sectional microstructure was produced by SLM, wherein the relative density of the as-built samples is larger than 97.5%.

Effects of the Processing Parameters on the Forming Quality of Stainless Steel Parts by Selective Laser Melting

2011 ◽  
Vol 189-193 ◽  
pp. 3668-3671 ◽  
Author(s):  
Qing Song Wei ◽  
Xiao Zhao ◽  
Li Wang ◽  
Rui Di Li ◽  
Jie Liu ◽  
...  
Keyword(s):  
Layer Thickness ◽  
Selective Laser Melting ◽  
Molten Pool ◽  
Laser Power ◽  
Single Layer ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Powder Layer ◽  
Laser Melting

Selective Laser Melting (SLM) can produce high-performance metal parts with complex structures. However, it’s difficult to control the processing parameters, because many factors involves. From the perspective of the molten pool, the study focuses on the effects of processing parameters, including scanning speed, laser power, scanning space, layer thickness, and scanning strategies, on the surface quality, the balling effect, the density of SLM parts, by conducting experiments of single track, single layer and block forming. The results show that the quality of the molten pool is affected by laser power and scanning speed. Scanning drove in the strategy of “jumping and turning”，a smooth surface and a less balling effect will be obtained. The thicker the powder layer is, the lower density will be obtained. The optimal parameters from series of experiments are: laser power of 98W; scanning speed of 90mm/s; scanning space of 0.07mm; layer thickness of 0.1mm; and scanning strategy of “jumping and turning”.

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