Hydraulic Percussion Drilling System with PDC Bit Increases ROP and Lowers Drilling Cost

Author(s):  
Scott Wesley Powell ◽  
Hu Ertai
2013 ◽  
Vol 774-776 ◽  
pp. 1414-1417
Author(s):  
Zong Gang Wang ◽  
Zhen Wei ◽  
Lai Ju Han

On the rotary drilling system, the technologies for fracturing and cutting hard rock are mainly mechanical rock breaking methods by use of improving bottomhole water horse power and bit energy, and the working life and rock breaking efficiency have much room for improvement. Microwave crag broken is a thermal assisted rock breaking method which could melt rocks. Microwave assisted rock breaking method will not bring new impact, wear and tear, instead, the microwave pretreatment on the rock reduces the difficulty of breaking rock and prolongs the service life of the drill bit. Under the combined action of microwave heat and mechanical energy of PDC bit, the rock breaking efficiency is improved greatly, and the drilling cost is reduced significantly.


2015 ◽  
Author(s):  
Scott W. Powell ◽  
Ertai Hu

Abstract Drilling the Severnaya Truba Field in Aktobe, Kazahkstan, has proved to be a costly and time consuming challenge for operators trying to maximize profits. The formation is typically drilled with roller cone bits that take multiple runs to complete an interval. To increase effectiveness and drilling efficiency, a hydraulically powered percussion drilling system along with a fixed cutter PDC bit were added. In place of a conventional drilling system, a new energy distribution system was introduced that would induce axial oscillations and percussion impacts while applying the same weight and torsional energy to the bit. In combination with a drilling fluid powered percussion hammer (FPPH), a fit for application polycrystalline diamond compact (PDC) bit with depth of cut (DOC) control features was used to minimize the exposure of the cutting structure and prevent breakage. The system combines the torsional power of a conventional positive displacement motor with a high frequency axial pulse created with each rotation. The torque is transferred directly to the bit and 100% of the hydraulic flow is utilized by the bit nozzles to maintain hole cleaning and keep PDC cutters cool. The mechanical lifting and falling action creates a rapid variation in weight on bit (WOB), allowing the bit's depth of cut to fluctuate while overcoming different stresses. These variations, along with the percussion pulse created with each stroke, lead to increased rates of penetration. This system has been used throughout the world on a variety of formations, using both PDC and roller cone insert bits. This paper will focus on an 8½ in interval drilling operation in the Severnaya Truva field, located 60 km from Zhanazhol field in Kazakhstan. The formations consisted of soft to medium siltstone, red/grey clays, sandstone, hard cemented dolomite, limestone, and very dense clay stone. This new technology proved to increase both ROP and interval drilled, saving seven days of drilling compared to offset wells.


2013 ◽  
Vol 416-417 ◽  
pp. 1874-1878
Author(s):  
Guang Ming Han

According to a series of characteristics produced from the side cutting in the rotary steering drilling system, PDC bit is improved from the profile shape, cutting structure, and gauge structure. Also, suggestions are proposed according to the drilling parameters of operation. The study result shows that the requirements of the rotary steering drilling system can be fulfilled by PDC bit design result and drilling parameter adjustment.


2013 ◽  
Vol 4 (3) ◽  
pp. 16-44
Author(s):  
Manar Ahmed Naser

     Even drill bits cost are about 3-5% of the total drilling budget, but bits performance affects as much as 60% of the drilling cost[1] that would explain the necessity of continuous studying and developing this tool to improve drilling performance. Unfortunately, most of Iraqi oil fields managed by states companies does not give the proper attention for bits optimization issues, that would cause insufficient bits used to drill a certain formation due to the absence of a serious dealing with formation hardness and other bit selection criteria while designing, or making bits purchases contracts, or they would satisfy by a minimum rates of penetration. Unfortunately, the bit selection issue is matched the optimum selection for the drilling parameters issue, it is a matter of tri and error [2]. In this study, a southern Iraqi oil field located in Basra region have been selected to optimize the bits used to drill its wells. Summarizations of bits selection methods have been reviewed, advantages and disadvantages of possibility to applicant those methods in Basra regions have been introduced. A proper algorithm for selecting bits in Iraq was also presented. An economic evaluation for a different bit type's strategies used to drill holes of Mishrif wells in Basra oil fields region also discussed. This study improve that using bits holding the IADC code 425, M322 PDC bit with 6th blades and 16mm cutter size and M323 PDC bit with 5th blades and 6mm cutter size are the optimum selection to drill the surface, intermediate, and production holes consequently. This study is applicable to all Iraqi oil fields and especially for Basra region oil fields due to its large analogous on the lithology column and the drilling problems may combined the drilling operations among the different oil fields in this area.


2021 ◽  
Author(s):  
Danaparamita Kusumawardhani

Abstract In a difficult situation where the oil market is down, reducing drilling cost is always an interesting outlook to be pursued. To do so, one should consider looking at the highest component on the drilling cost. Down-hole equipment failure and stuck pipe is avoidable during the engineering planning. It is well-known that billions of dollars have been lost and numerous Bottom-Hole Assembly (BHA) are left in the well due to such problems, related to stick-slip phenomenon. Thus, despite the low oil price, it is a new normal that some asset owners opt to invest on high-end tools to prevent stick-slip, meanwhile others are still reluctant because of its high initial costs and chose to solely focus on the technical skills to drill faster. The objective of this paper is to determine whether, and which, utilization of these automations will be an effective method to lower overall cost, between using Anti-Stick Slip Technology (AST), Surface soft-torque, Self-Adjusting PDC Bit or all three combined together. The analysis of this project is conducted by providing conjecture in comparative method to visualize the configuration. In each case, estimated Rate of Penetration (ROP) is observed based on the recent literature of its application in similar lithology which is carbonate and interbedded shale. As the ROP increases, the overall drilling cost along with percentage of potential net saving for each case is evaluated in this study and select the most effective strategy. The outturn suggests that despite the high initial investment, combining all technologies are economically advantaged. With the DOCC by the self-adjusting PDC bit and torque alleviation by AST to handle the rock interface in addition to BHA torque wave mitigation from surface by surface soft torque, the ROP is quantified as summation of all cases’ ROP gained as the tool complements each other. The estimated ROP of the case significantly gives high decrement of the overall cost and boosted the potential net saving. Moreover, prevention from NPT due to downhole failure and stuck pipe problem is also a contributing factor to increasing cost efficiency. Therefore, combining all the tool together is proven to be the most favorable option aside from, respectively from preferable to the less, utilizing Surface Soft Torque, Self-Adjusting PDC Bit, and AST. Although it requires high initial investment, it is worthwhile to explore the usage of automation technologies for the overall cost reduction contributes to make the case financially attractive.


2016 ◽  
Author(s):  
S Markandeya ◽  
D Merchant ◽  
D Sha ◽  
S Zhoucheng ◽  
D Yonxian
Keyword(s):  
Pdc Bit ◽  

2012 ◽  
Vol 591-593 ◽  
pp. 484-487
Author(s):  
Yi Gen Zeng ◽  
Zhong Liang Wei ◽  
Da Hong Liu

To the technical difficulties of slow ROP and low drilling efficiency in Silurian formation of Yumen Oilfield. After investigating on the ROP improvement technologies of domestic and abroad similar formation's characteristics, proposing a drilling test program of torsion and percussion in Silurian formation of Well Yashen 1. The test well section is 3753.00~4108.05m, the accumulative footage of TorkBuster is 355.05m, the actually drilling time is 208.35h, the average ROP is 1.70m/h. Compared with the offset well, the average ROP is up to 110%.The test results are shown that: TorkBuster eliminates the "stick-slip" phenomenon effectively when the bit cutting the formation, ensures the PDC bit continue to cut the formation effectively, cuts down the drilling cycle and saves the drilling cost. It provides a new guiding ideology to increase ROP in Cretaceous formation of Yumen Oilfield.


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