Hydraulic Percussion Drilling System Boosts Rate of Penetration, Lowers Cost

2015 ◽  
Vol 67 (12) ◽  
pp. 79-80 ◽  
Author(s):  
Adam Wilson
Keyword(s):  
Rate Of Penetration ◽  
Drilling System ◽  
Percussion Drilling

Parameter Optimization and Application Evaluation of Rotary Percussion Drilling

2021 ◽  
Author(s):  
Bodong Li ◽  
Yulin Tu ◽  
Guodong David Zhan ◽  
Abdulwahab Aljohar ◽  
Ossama Sehsah ◽  
...  
Keyword(s):  
Parameter Optimization ◽  
Oil And Gas ◽  
Effective Coupling ◽  
Drilling Tool ◽  
Rate Of Penetration ◽  
Drilling Parameters ◽  
Overall Performance ◽  
Percussion Drilling

Abstract Rotary percussion drilling has gained increasing interest in the oil and gas industries because of its high drilling efficiency and good deviation control [1, 2]. In this work, a rotary percussion-based drilling tool is successfully deployed in a test well, and demonstrates a convincing enhancement of the rate of penetration (ROP). In the test, the rotary percussion tool drilled through a 12 1/4″ hole section with excellent ROP, under a high mud weight (MW) condition of 120 pcf (Pound per cubic feet). The result shows a 22% enhancement on average ROP, and 31% enhancement on instantaneous ROP comparing to the best performing offset well offset well drilled in the same condition. This paper covers the principle of a rotary percussion-based hammer tool, details in rotary percussion drilling parameters design and bit selection considerations for the effective coupling with the hammer tool. In addition, the paper uses an example of a high MW application to evaluate the overall performance of the tool in ROP enhancement.

Trajectory Tracking and Rate of Penetration Control of Downhole Vertical Drilling System

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Masood Ghasemi ◽  
Xingyong Song
Keyword(s):  
Trajectory Tracking ◽  
High Speed ◽  
Control Design ◽  
Second Phase ◽  
Drilling Process ◽  
Stick Slip ◽  
Rock Interaction ◽  
Rate Of Penetration ◽  
Modeling Uncertainties ◽  
Drilling System

This paper investigates a nonlinear control design for trajectory tracking and rate of penetration (ROP) control of the vertical downhole drilling process. The drilling system dynamics are first built incorporating the coupled axial and torsional dynamics together with a velocity-independent drill bit–rock interaction model. Given the underactuated, nonlinear, and nonsmooth feature of the drilling dynamics, we propose a control design that can prevent significant downhole vibrations, enable accurate tracking, and achieve desired rate of penetration. It can also ensure robustness against modeling uncertainties and external disturbances. The controller is designed using a sequence of hyperplanes given in a cascade structure. The tracking control is achieved in two phases, where in the first phase the drilling system states converge to a high-speed drilling regime free of stick–slip behavior, and in the second phase, the error dynamics can asymptotically converge. Finally, we provide simulation results considering different case studies to evaluate the efficacy and the robustness of the proposed control approach.

Optimizing Directional Drilling While Simultaneously Maximizing the Whole Life Value of the Well

2021 ◽  
Author(s):  
John Martin Clegg
Keyword(s):  
Performance Indicator ◽  
Production Equipment ◽  
Drilling Process ◽  
Directional Drilling ◽  
Time Curve ◽  
Rate Of Penetration ◽  
Drilling Parameters ◽  
Drilling System ◽  
The Impact

Abstract Increasingly complex wells and longer laterals present new challenges for wellbore placement and wellbore quality. There is a growing understanding of the impact of well placement and wellbore quality on the overall value of the well and on the economics of completions and production. This paper looks at how requirements have evolved and will evolve beyond simply "getting to TD" as quickly as possible and how emerging technologies can help. There is already an undercurrent of opinion that completions and production are sometimes compromised to maximize rate of penetration, but with some controversy about the exact value and how easy it is to attribute cause. This paper reviews how directional drilling practice has evolved over 100 years, and how the wellbore quality that results from the directional drilling process can be a driver for the overall value of the well. Specifically, it draws on a number of key references to examine how tortuosity doesn't just have an influence on drilling but also how it can adversely impact completions, reliability of production equipment and even production rates. The paper proposes that we consider the whole-life value of the well as a key performance indicator as we drill. It emphasises that we must cease to focus solely on rate of penetration and the depth-time curve. The paper shows, with examples, how modern directional drilling systems can address tortuosity and improve wellbore quality. It presents an unbiased view of the industry from an independent viewpoint, exploring how directional drilling has been partially automated over the years and examining the state of the art in current automated directional drilling systems. It proposes the need for a modern directional drilling system not just in terms of drilling parameters but also in terms of automation of geometric and, ultimately, geologic aspects of directional drilling. The paper is intended to break down the silos that can exist between drilling, completions and production functions, and to help the industry to think about the long-term consequences of performance when specifying future directional drilling equipment.

Evaluation of Derived Controllable Variables for Predicting Rop Using Artificial Intelligence in Autonomous Downhole Rotary Drilling System

2021 ◽  
Author(s):  
Kingsley Williams Amadi ◽  
Ibiye Iyalla ◽  
Yang Liu ◽  
Mortadha Alsaba ◽  
Durdica Kuten
Keyword(s):  
Real Time ◽  
Specific Energy ◽  
Penetration Rate ◽  
Drilling Process ◽  
Stick Slip ◽  
Conservation Of Energy ◽  
Rate Of Penetration ◽  
Mechanical Specific Energy ◽  
Drilling Parameters ◽  
Drilling System

Abstract Fossil fuel energy dominate the world energy mix and plays a fundamental role in our economy and lifestyle. Drilling of wellbore is the only proven method to extract the hydrocarbon reserves, an operation which is both highly hazardous and capital intensive. To optimize the drilling operations, developing a high fidelity autonomous downhole drilling system that is self-optimizing using real-time drilling parameters and able to precisely predict the optimal rate of penetration is essential. Optimizing the input parameters; surface weight on bit (WOB), and rotary speed (RPM) which in turns improves drilling performance and reduces well delivery cost is not trivial due to the complexity of the non-linear bit-rock interactions and changing formation characteristics. However, application of derived variables shows potential to predict rate of penetration and determine the most influential parameters in a drilling process. In this study the use of derived controllable variables calculated from the drilling inputs parameters were evaluated for potential applicability in predicting penetration rate in autonomous downhole drilling system using the artificial neutral network and compared with predictions of actual input drilling parameters; (WOB, RPM). First, a detailed analysis of actual rock drilling data was performed and applied in understanding the relationship between these derived variables and penetration rate enabling the identification of patterns which predicts the occurrence of phenomena that affects the drilling process. Second, the physical law of conservation of energy using drilling mechanical specific energy (DMSE) defined as energy required to remove a unit volume of rock was applied to measure the efficiency of input energy in the drilling system, in combination with penetration rate per unit revolution and penetration rate per unit weight applied (feed thrust) are used to effective predict optimum penetration rate, enabling an adaptive strategize which optimize drilling rate whilst suppressing stick-slip. The derived controllable variable included mechanical specific energy, depth of cut and feed thrust are calculated from the real- time drilling parameters. Artificial Neutral Networks (ANNs) was used to predict ROP using both input drilling parameters (WOB, RPM) and derived controllable variables (MSE, FET) using same network functionality and model results compared. Results showed that derived controllable variable gave higher prediction accuracy when compared with the model performance assessment criteria commonly used in engineering analysis including the correlation coefficient (R2) and root mean square error (RMSE). The key contribution of this study when compared to the previous researches is that it introduced the concept of derived controllable variables with established relationship with both ROP and stick-slip which has an advantage of optimizing the drilling parameters by predicting optimal penetration rate at reduced stick-slip which is essential in achieving an autonomous drilling system. :

Φ311 Automatic Vertical Drilling System

2011 ◽  
Vol 339 ◽  
pp. 611-616
Author(s):  
Shu Qian Xu ◽  
Ruo Ming Chen ◽  
Cai Yun Ai ◽  
Zhao Hui Song ◽  
Jun Ma ◽  
...  
Keyword(s):  
Theoretical Analysis ◽  
Fault Zones ◽  
Advanced Technology ◽  
Well Bore ◽  
Drilling Tool ◽  
Rate Of Penetration ◽  
Weight On Bit ◽  
Common Technique ◽  
Drilling System ◽  
Design Requirements

During drilling, how to achieve the aim of deviation control and fast drilling effectively is a common technique issue. Though there are some anti-deviation and well straightening methods at present in drilling fields, most of them have their disadvantages, such as decreasing the weight on bit (WOB) and the rate of penetration (ROP). These drilling methods can’t achieve the aim of deviation control and fast drilling economically and effectively in high dip, fractured, fault zones, and other abnormal formations. . Automatic Vertical Drilling System (AVDS) is a Mechanical-Electrical-Hydraulic integrated drilling tool, and it is also an intelligent drilling system. As an advanced technology, the AVDS is a great breakthrough in deviation control and fast drilling. According to the result of theoretical analysis and oilfield applications, the AVDS can not only increase the weight on bit and improve the rate of penetration greatly, but also can guarantee improved well bore quality. And perfect borehole quality is an important premise of subsequent operation while drilling. Φ311 Automatic Vertical Drilling System (Φ311 AVDS) belongs to the relative-static-effective AVDS, it has been experimented effectively and successfully in Xinjiang oilfield. By the results of the experiments, the indexes of the Φ311 AVDS have met the design requirements and achieved vertical and fast drilling aim in high dip formations. The paper aims to introduce the characteristics, operating principles and matching technologies of the Φ311 AVDS.

Hydraulic Percussion Drilling System with PDC Bit Increases ROP and Lowers Drilling Costs

2015 ◽  
Author(s):  
Scott W. Powell ◽  
Ertai Hu
Keyword(s):  
Distribution System ◽  
Drilling Fluid ◽  
New Technology ◽  
Polycrystalline Diamond ◽  
Depth Of Cut ◽  
Rapid Variation ◽  
Pdc Bit ◽  
Weight On Bit ◽  
Drilling System ◽  
Percussion Drilling

Abstract Drilling the Severnaya Truba Field in Aktobe, Kazahkstan, has proved to be a costly and time consuming challenge for operators trying to maximize profits. The formation is typically drilled with roller cone bits that take multiple runs to complete an interval. To increase effectiveness and drilling efficiency, a hydraulically powered percussion drilling system along with a fixed cutter PDC bit were added. In place of a conventional drilling system, a new energy distribution system was introduced that would induce axial oscillations and percussion impacts while applying the same weight and torsional energy to the bit. In combination with a drilling fluid powered percussion hammer (FPPH), a fit for application polycrystalline diamond compact (PDC) bit with depth of cut (DOC) control features was used to minimize the exposure of the cutting structure and prevent breakage. The system combines the torsional power of a conventional positive displacement motor with a high frequency axial pulse created with each rotation. The torque is transferred directly to the bit and 100% of the hydraulic flow is utilized by the bit nozzles to maintain hole cleaning and keep PDC cutters cool. The mechanical lifting and falling action creates a rapid variation in weight on bit (WOB), allowing the bit's depth of cut to fluctuate while overcoming different stresses. These variations, along with the percussion pulse created with each stroke, lead to increased rates of penetration. This system has been used throughout the world on a variety of formations, using both PDC and roller cone insert bits. This paper will focus on an 8½ in interval drilling operation in the Severnaya Truva field, located 60 km from Zhanazhol field in Kazakhstan. The formations consisted of soft to medium siltstone, red/grey clays, sandstone, hard cemented dolomite, limestone, and very dense clay stone. This new technology proved to increase both ROP and interval drilled, saving seven days of drilling compared to offset wells.

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