Study on the PDC Bit Optimization Design Based on Rotary Steering Drilling

2013 ◽  
Vol 416-417 ◽  
pp. 1874-1878
Author(s):  
Guang Ming Han
Keyword(s):  
Optimization Design ◽  
Parameter Adjustment ◽  
Profile Shape ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Drilling Parameter ◽  
Drilling System ◽  
Gauge Structure ◽  
Design Result

According to a series of characteristics produced from the side cutting in the rotary steering drilling system, PDC bit is improved from the profile shape, cutting structure, and gauge structure. Also, suggestions are proposed according to the drilling parameters of operation. The study result shows that the requirements of the rotary steering drilling system can be fulfilled by PDC bit design result and drilling parameter adjustment.

Dimensional Design on the Six-Cable Driven Parallel Manipulator of FAST

2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Xiaoqiang Tang ◽  
Rui Yao
Keyword(s):  
Radio Telescope ◽  
Parallel Manipulator ◽  
Optimization Design ◽  
Design Method ◽  
Guizhou Province ◽  
Large Span ◽  
Similarity Model ◽  
Dimensional Parameters ◽  
Set Up ◽  
Design Result

China is now building the world’s largest single dish radio telescope in Guizhou province, which is called Five-hundred meter Aperture Spherical radio Telescope (FAST). The main purpose of this paper is to present an effective dimensional design method on the six-cable driven parallel manipulator of FAST. Sensitivity design method is adopted for the six-cable driven parallel manipulator of FAST. Cable has the capability to bear tension but not compression, so that cable driven parallel manipulator may not be controlled as expected if tension of one cable is small or zero. Therefore, for dimensional design of the six-cable driven parallel manipulator, three functions to evaluate tension performance were proposed. The tension performance functions can reflect the uniformity of cable tension and controllability of the six-cable driven parallel manipulator. According to the sensitivity design method and tension performance evaluating functions, a set of optimized dimensional parameters is calculated for constructing the six-cable driven parallel manipulator of FAST. In order to verify the optimization design result, a similarity model of the six-cable driven parallel manipulator was set up in Beijing. A serial of experiments shows that tension performance of the six-cable driven parallel manipulator satisfies the system’s requirement. More importantly, it provides a theoretical reference for further study on dimensional design of a cable driven parallel manipulator with large span.

The Use of a Sensor Modules System for Measuring Drilling Parameters in a Bit, Significantly Reduces the Construction Time of Wells in Eastern Siberia

2021 ◽  
Author(s):  
Andrey Alexandrovich Rebrikov ◽  
Anton Anatolyevich Koschenkov ◽  
Anastasiya Gennadievna Rakina ◽  
Igor Dmitrievich Kortunov ◽  
Nikita Vladimirovich Koshelev ◽  
...  
Keyword(s):  
Oil And Gas ◽  
New Technologies ◽  
Field Tests ◽  
Depth Of Cut ◽  
Drilling Process ◽  
Eastern Siberia ◽  
Construction Time ◽  
Stage Of Development ◽  
Drilling Parameters ◽  
Pdc Bit

Abstract Currently, production and exploration drilling has entered a stage of development where one of the highest priority goals is to reduce the time for well construction with new technologies and innovations. One of the key components in this aspect is the utilizing of the latest achievements in the design and manufacture of rock cutting tools – drill bits. This article presents some new ideas on methods for identifying different types of vibrations when drilling with PDC bits using a system of sensors installed directly into the bit itself. In the oil and gas fields of Eastern Siberia, one of the main reasons for ineffective drilling with PDC bits are vibrations, which lead to premature wear of the cutting structure of the bit and the achievement of low ROPs in the dolomite and dolerite intervals. For efficient drilling of wells of various trajectories with a bottom hole assembly (BHA), including a downhole motor (PDM) and a PDC bit, special attention is paid to control of the bit by limiting the depth of cut, as well as the level of vibrations that occur during drilling process. Often, the existing complex of surface and BHA equipment fails to identify vibrations that occur directly on the bit, as well as to establish the true cause of their occurrence. Therefore, as an innovative solution to this problem, a system of sensors installed directly into the bit itself is proposed. The use of such a system makes it possible to determine the drilling parameters, differentiated depending on the lithological properties of rocks, leading to an increase in vibration impact. Together with the Operators, tests have been successfully carried out, which have proven the effectiveness of the application of this technology. The data obtained during the field tests made it possible to determine the type and source of vibration very accurately during drilling. In turn, this made it possible to precisely adjust the drilling parameters according to the drilled rocks, to draw up a detailed road map of effective drilling in a specific interval. Correction of drilling parameters based on the analysis of data obtained from sensors installed in the bit made it possible to reduce the resulting wear of the PDC bit cutting structure and, if necessary, make changes to the bit design to improve the technical and economic indicators. Thus, the use of a system of sensors for measuring the drilling parameters in a bit ensured the dynamic stability of the entire BHA at the bottomhole when drilling in rocks of different hardness, significantly reduced the wear of the drilling tools and qualitatively improved the drilling performance.

Mathematical Modeling of PDC Bit Drilling Process Based on a Single-Cutter Mechanics

1993 ◽  
Vol 115 (4) ◽  
pp. 247-256 ◽  
Author(s):  
A. K. Wojtanowicz ◽  
E. Kuru
Keyword(s):  
Polycrystalline Diamond ◽  
Rock Properties ◽  
Drilling Process ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Analytical Development ◽  
Assumed Similarity ◽  
Balance Of Forces ◽  
Bit Life ◽  
Polycrystalline Diamond Compact

An analytical development of a new mechanistic drilling model for polycrystalline diamond compact (PDC) bits is presented. The derivation accounts for static balance of forces acting on a single PDC cutter and is based on assumed similarity between bit and cutter. The model is fully explicit with physical meanings given to all constants and functions. Three equations constitute the mathematical model: torque, drilling rate, and bit life. The equations comprise cutter’s geometry, rock properties drilling parameters, and four empirical constants. The constants are used to match the model to a PDC drilling process. Also presented are qualitative and predictive verifications of the model. Qualitative verification shows that the model’s response to drilling process variables is similar to the behavior of full-size PDC bits. However, accuracy of the model’s predictions of PDC bit performance is limited primarily by imprecision of bit-dull evaluation. The verification study is based upon the reported laboratory drilling and field drilling tests as well as field data collected by the authors.

Measuring while drilling in Florida limestone for geotechnical site investigation

2020 ◽  
Vol 57 (11) ◽  
pp. 1733-1744
Author(s):  
Michael Rodgers ◽  
Michael McVay ◽  
David Horhota ◽  
Jose Hernando ◽  
Jerry Paris
Keyword(s):  
Site Investigation ◽  
Strength Assessment ◽  
Rock Mass Characterization ◽  
Rock Quality ◽  
Drilling Parameters ◽  
Drilling Parameter ◽  
Geotechnical Design ◽  
Parameter Ranges ◽  
Interdependent Relationships

Florida limestone can be challenging to recover during coring operations, as the rock generally is soft, porous, and often highly weathered. Low recoveries coupled with poor rock quality are common in Florida, which limits the data available for geotechnical design. However, the low recoveries and poor rock quality may be attributable to coring techniques and not the rock’s in situ condition. This paper explores integrating measuring while drilling (MWD) into standard coring procedures to provide in situ strength assessment and optimize core recoveries and rock quality to improve rock mass characterization. Six drilling parameters were monitored during the research, and a controlled drilling environment was developed to investigate each monitored parameter’s effects. Variable drill bit configurations were also explored to investigate the effects of bit geometry. Interdependent relationships between the drilling parameters were discovered and a new concept of operating within optimal drilling parameter ranges based on these relationships is introduced. The coring practices developed in the controlled environment were then tested in natural Florida limestone. It was concluded that operating within the optimal ranges allows in situ strength assessment and improves core recoveries and rock quality.

Optimization Design on Headstock of Shape High-Speed Vertical Machining Center

2011 ◽  
Vol 121-126 ◽  
pp. 1023-1027
Author(s):  
Chun Zhang ◽  
Zhi Yuan Li
Keyword(s):  
Optimal Design ◽  
Response Surface ◽  
High Speed ◽  
Optimization Design ◽  
Parametric Model ◽  
Machining Center ◽  
Design Variables ◽  
Test Technology ◽  
Design Result ◽  
Ansys Workbench

Optimization design was a technology that searched and determined the optimal design. Parametric model of headstock was established in Pro/E, and the parametric model was imported into the ANSYS Workbench. Then multi-objective optimization design was carried out in DesignXplorer module based on test technology, response surface that the combinations of design variables aimed at the objective function was obtained, the situation which design variables changes impacted on performance parameters from the response surface was viewed, a relatively ideal optimal design result was chosen. The mass of improved headstock was reduced, under the condition that performance in all aspects was not diminished.

scholarly journals Dynamic Reliability Analysis of Rotary Steering Drilling System

2019 ◽  
Vol 10 (1) ◽  
pp. 79-90
Author(s):  
Leilei Huang ◽  
Qilong Xue ◽  
Baolin Liu ◽  
Chunxu Yang ◽  
Ruihe Wang ◽  
...  
Keyword(s):  
Optimization Design ◽  
Drilling Fluid ◽  
Assessment Method ◽  
Calculation Model ◽  
Drilling Tool ◽  
Dynamic Reliability ◽  
Bottom Hole ◽  
Inherent Frequency ◽  
Bottom Hole Assembly ◽  
Drilling System

Abstract. Vibration and high shock are major factors in the failure of downhole tools. It is important to study the causes of vibration and shock formation to prevent failure of the drillstring and bottom hole assembly (BHA). At present, it is generally recognized that the vibration of drillstring is the main reason for the failure, especially the lateral vibration. In this paper, the bottom tool of Rotary Steering Drilling System (RSS) calculation model was established based on the secondary development of ABAQUS software. Starting from the initial configuration of drilling tool, considering the contact impact of drilling tool and borehole wall, the dynamic excitation of guide mechanism and the drilling pressure, torque, rotational speed, gravity, buoyancy, drilling fluid damping. The dynamic characteristics of the inherent frequency and dynamic stress of the bottom hole assembly (BHA) were calculated and analyzed, and risk assessment method based on the quantitative vibration intensity was established. The reliability of typical drilling tool is evaluated, which provides a reference for the optimization design of BHA of Rotary Steering Drilling System.

First Application of Hybrid Bit Technology to Optimize Drilling Through S Shape Directional Section with High Chert Content in UAE Land Operations

2021 ◽  
Author(s):  
Ygnacio Jesus Nunez ◽  
Munir Bashir ◽  
Fernando Ruiz ◽  
Rakesh Kumar ◽  
Mohamed Sameer ◽  
...  
Keyword(s):  
Good Condition ◽  
Polycrystalline Diamond ◽  
Steering System ◽  
Directional Drilling ◽  
Main Challenge ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Heterogeneous Formation ◽  
Polycrystalline Diamond Compact ◽  
Cutting Mechanisms

Abstract This paper highlights the solution, execution, and evaluation of the first 12.25″ application of hybrid bit on rotary steerable system in S-Shape directional application to drill interbedded formations with up to 25 % chert content in UAE land operations. The main challenge that the solution overcame is to drill through the hard chert layers while avoiding trips due to PDC bit damage nor drilling hour's limitation of TCI bit while improving the overall ROP and achieving the directional requirement. The solution package has demonstrated a superior ROP over rollercone bits, as well as improved PDC cutter durability and lower reactive torque leading to better steerability and stability which will be detailed in this paper. A significant contributor to such success was utilizing a new hybrid bit technology which incorporates the dual cutting mechanisms of both polycrystalline Diamond Compact (PDC) and rollercone bits. This allows a more efficient drilling by bringing the durability of the crushing action of rollercone to drill through hard interbedded lithology and the effectiveness of the shearing action of PDC cutters to improve ROP without sacrificing the toughness of the cutting structure edge. The proposed solution in combined with continues proportional rotary steering system managed to drill 4,670 ft through heterogeneous formation with chert nodules, with an average ROP of 38.29 ft\hr improving ROP by 15% and eliminating extra trips of utilizing roller cone bits to be able to drill though the chert nodules and avoid the PDC bit damage. Leading reduction in cost per foot by 35 %. Additionally, the hybrid bit exceed the expectation achieving 878 thousand of revolutions, with effective bearing and with the drilling cutting structure in a very good condition. Furthermore, the directional objectives were met with high quality directional drilling avoiding wellbore tortuosity. Such success was established through application analysis, specific formations drilling roadmaps and optimized drilling parameters in order to improve the overall run efficiency. The combination of roller cone and PDC elements in a hybrid bit designed to deliver better efficiency and torque stability significantly increased performance drilling the section in one single run, proven that heterogeneous formations can be drill.

scholarly journals Weathered rock characterization using drilling parameters

2003 ◽  
Vol 40 (3) ◽  
pp. 661-668 ◽  
Author(s):  
J Sugawara ◽  
Z Q Yue ◽  
L G Tham ◽  
K T Law ◽  
C F Lee
Keyword(s):  
Coulomb Friction ◽  
Penetration Rate ◽  
Friction Angle ◽  
Drilling Process ◽  
Soil Nails ◽  
Drilling Parameters ◽  
Weathered Rocks ◽  
Drilling Parameter ◽  
Grade Ii ◽  
Rock Characterization

The characterization of weathered rocks by the use of drilling parameters is presented. Drilling parameters obtained from the drilling process monitoring system during the installation of soil nails into weathered rocks are used in this investigation. A new drilling index Pi, simplified from the concept of the specific energy, is used in an attempt to differentiate weathered rocks. With Pi or the penetration rate, boundaries of weathered rocks between (1) soil and rock ranges, and (2) grade II and grade III rocks in accordance with the six-fold rock material decomposition grade are identified. For weathered rocks in the soil range, quantitative characterization has been established in this study by using the drilling parameters. An empirical equation has been established for estimating the standard penetration resistance N value from the drilling parameter Pi, which is used in turn to determine the Mohr–Coulomb friction angle based on the work of Schmertmann. Although this approach tends to yield a slightly larger Mohr–Coulomb friction angle than that from laboratory tests, results obtained in this attempt reveal that estimation of the Mohr–Coulomb friction angle from drilling parameters is attainable with reasonable accuracy.Key words : drilling, standard penetration, percussion index, penetration rate.

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