7-inch Casing While Drilling CWD With Retrievable Bottom Hole Assembly BHA

2021 ◽  
Author(s):  
Askhat Radikovich Usmanov ◽  
Anton Mikhailovich Shishkin ◽  
Alexander Sergeevich Merzlyakov ◽  
Jalal Lalash Ogli Karimov ◽  
Anton Valeryevich Fedotov ◽  
...  
Keyword(s):  
Vertical Surface ◽  
Directional Drilling ◽  
Wellbore Instability ◽  
Lost Circulation ◽  
Bottom Hole ◽  
Drilling Technology ◽  
Long Time ◽  
Well Trajectory ◽  
Bottom Hole Assembly ◽  
Casing Drilling

Abstract Casing drilling technology, as an alternative to conventional drilling, has been known for a long time. This method is mainly used for wells with geological complications, such as lost circulation or wellbore instability of various nature. By using drilling on a string for a section or part of it, the problem interval is immediately cased, eliminating the time spent on additional operations, such as pulling the bottom hole assembly (BHA), wiper trips and running the casing. Thus, this allows to reduce the time for well construction, reduces the risk of accidents and non-productive time associated with the complication zone. Casing drilling has become widely for drilling vertical surface conductors and technical casing with a drillable shoe, as well as for drilling with retrievable BHA in inclined sections for 324- and 245-mm casing. The aim of this work was to perform directional drilling on a 178mm production casing in an interval where the client had geological problems associated with running casing due to a zone of rock collapse. The uniqueness of the task lies in the fact that no one in the world has yet performed drilling on a casing with a building inclination and landing into a horizontal plane. It was necessary to follow the designed well trajectory, to build inclination from 67 to 85 degrees with the planned dogleg severity of 1 degree / 10m.

Advanced directional CwD system pushes integration envelope to elevate efficiencies and reduce costs

2017 ◽  
Vol 57 (2) ◽  
pp. 676
Author(s):  
Geertjan van Og ◽  
Jeroen Burgerhout
Keyword(s):  
Cost Effective ◽  
Full Potential ◽  
Directional Drilling ◽  
Seamless Integration ◽  
Drilling Technology ◽  
Bottom Hole Assembly ◽  
Level 3 ◽  
Drilling Rigs ◽  
The Cost ◽  
Casing Drilling

The evolution of casing while drilling (CwD) illustrates the economic, efficiency and health, safety and environment benefits achievable with the seamless integration of downhole tools and surface drilling equipment. However, several technology gaps have restricted CwD from reaching its full potential to optimise the well construction process. This paper describes the integrated development and application of a retrievable Enhanced Casing Installation (ECI) system, engineered to take directional (Level 3) casing drilling technology to another level and further expand the functionality of both specialised and standard land drilling rigs. The system, which enables directional drilling with composite casing and standard mud motors, differs from typical Level 3 CwD methodologies in that the composite option allows bottom hole assembly (BHA) placement inside the shoetrack, thus helping reduce vibrations and wear on the reamer and other downhole tools. Along with increased well stability and allowing simultaneous logging/measuring while drilling, the ECI device is configured with a comparably lightweight BHA, requiring fewer components, such as jars and roller reamers, making it easily retrievable with cable. As discussed, the cost-effective integration of downhole and surface equipment is clearly reflected in the capacity to rerun the retrieved bit and reamer – a marked difference between the sacrificial bits required for the commonly used Level 2 (vertical) CwD technique. Moreover, the authors will present results of a specialised test stand evaluation and subsequent field trial, where the system was integrated on a fit-for-purpose rig and used for casing drilling at a 45° angle with the BHA pulled intact from 1800 m MD.

Walkabove VSP with seismic-while-drilling technology: flawless operation in a highly deviated well

2013 ◽  
Vol 53 (2) ◽  
pp. 454
Author(s):  
Adrian Cristian Sanchez Rodriguez ◽  
Leon Dahlhaus ◽  
Konstantin Galybin ◽  
Andrew Vigor ◽  
Grant Skinner ◽  
...  
Keyword(s):  
Seismic Profile ◽  
Geological Structure ◽  
Surface Source ◽  
North West ◽  
The North ◽  
Bottom Hole ◽  
Surface Time ◽  
Drilling Technology ◽  
Bottom Hole Assembly

SWD was recently used in the North West Shelf of Australia to acquire time-depth measurements and to obtain a vertical seismic profile (VSP) while pulling out of hole. The use of SWD technology greatly enhanced the understanding of geology by acquiring a more precise geophysical picture of the subsurface, leading to better understanding of the subsurface and placement of wells in the future. A vertical incidence VSP was acquired in an offshore deviated well for a client on the Australian North West Shelf. The data was acquired using a moving-surface source, suspended from a boat, and a four-component downhole sensor in the bottom hole assembly (BHA). The downhole data was acquired using three orthogonal geophones and a single hydrophone measurement at each VSP level. This was recorded while pulling out of hole, and processed once the tool was on surface. Time picking accuracy of the downhole data is ±0.5 ms with the frequency range 6–90Hz, both comparable to Wireline. The repeatability of the hydrophone and geophone time picks was also excellent with the average difference being 0.2 ms and maximum 0.8 ms. High resolution VSP images beneath the well in addition to corridor stacks were derived from the geophone and hydrophone data, showing the geological structure of the reservoir. The quality of the data acquired allowed the client to remove the need for a wireline VSP run; it, therefore, saved significant rig time and costs associated with it, reduced the chances of getting stuck, and significantly reduced the seismic uncertainty.

The development of the modeling of the BHA for directional drilling

2020 ◽  
pp. 15-23
Author(s):  
I.D. Mukhametgaliev ◽  
◽  
А.K. Agliullin ◽  
R.A. Ismakov ◽  
M.E. Loginova ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Directional Drilling ◽  
Gas Wells ◽  
Natural Form ◽  
Lower Point ◽  
Bottom Hole ◽  
Simulation Based ◽  
Oil And Gas Wells ◽  
Bottom Hole Assembly ◽  
Typical Calculation

The article discusses the development of technology for directional drilling of oil and gas wells in the perspective of modeling downhole operations. The most significant mathematical models developed by Soviet and foreign scientists in the XX century are listed. An example of calculating the reaction on a bit based on the most widely used method of initial parameters is shown. In the process of a typical calculation of the deflecting force on the bit, it was possible to set the boundary conditions on the bottom hole assembly (BHA) supports in a natural form, using a well-known approach for calculating the deflection of the beam. The obtained results of calculations were applied in the construction of a simulation model for computer simulation based on a virtual program-simulator of the drilling directional wells. The simulating software allowed us to evaluate the effect of the Zenith angle of the well and the rigidity of the oriented layout on the deflecting force on the bit, the deflection of the turbo drill along the length from the bit to the nearest lower point of contact of the well wall.

scholarly journals Applying modern technologies when drilling directional wells with long horizontal boreholes

2020 ◽  
pp. 13-18
Author(s):  
Kuriachii Aleksandr ◽  
◽  
Kaliagin Sergei ◽  
Keyword(s):  
Horizontal Wells ◽  
Economic Advantage ◽  
Directional Drilling ◽  
Skew Angle ◽  
Service Companies ◽  
Bottom Hole ◽  
Geological Conditions ◽  
Bottom Hole Assembly ◽  
The Given ◽  
Modern Technologies

Introduction. Directional drilling of wells is currently carried out by a rotary steerable system and conventional equipment including a mud motor with an adjustable skew angle. Either of the two methods has particular advantages. Research aim is to analyze the technologies provided by various service companies in the field of directional and horizontal wells drilling in order to provide means of improving the utilization capacity of the conventional bottom hole assembly in long horizontal boreholes. Methodology. When drilling directional wells with a small departure from the vertical and wells with horizontal boreholes up to 500 m long, a preference is given to a mud motor as far as a change in deviation parameters is concerned. This is due to the fact that the mud motor has a significant economic advantage. However, when drilling directional well with complex planned profile or a well with a horizontal borehole of more than 500 m, the mud motor may cause a variety of problems, while a rotary steerable system will allow to avoid some of them. Results. The rotary steerable system is not always economically feasible suggesting a need for an alternative technology with a more advantageous offer on the market of services. A system of pulsed controlled drilling will allow the adjustment of the trajectory of the wellbore when drilling in a rotary mode with conventional equipment for directional drilling, reduce rig time, and improve the borehole quality. Summary. The given technology will make it possible to improve the efficiency of conventional equipment which includes the mud motor for directional wells drilling with complex planned profile and long horizontal boreholes of more than 500 m, as soon as the technology provides the possibility of adjusting the trajectory in a rotary mode. The system of pulsed controlled drilling is developed as an alternative to the rotary steerable system making it possible to significantly reduce construction expenses for wells with complex geological conditions of drilling

scholarly journals Drillstring Design untuk Directional Drilling pada Sumur X Lapangan Y

2020 ◽  
Vol 10 (1) ◽  
pp. 15-24
Author(s):  
Khalid Akbar Suryakusuma ◽  
Keyword(s):  
Directional Drilling ◽  
Bottom Hole ◽  
Bottom Hole Assembly

Pada metode-metode awal, saat media informasi dan teknologi yang belum begitu maju, semua sumur di bor secara vertikal kebawah. Pengeboran berarah lahir dan berkembang dari kebutuhan pengeboran lubang sumur ke berbagai arah, tidak hanya kebawah. Peralatan pengeboran khusus dan bermacam metode digunakan untuk mengubah arah pemboran dari vertikal ke arah tertentu atau bahkan kearah horizontal dengan tujuan untuk mencapai target yang tidak dapat dicapai dengan metode pemboran biasa. Program pemboran yang efisien harus didesain secara hati-hati. Desain dapat dikatakan sukses jika memiliki well path yang mudah untuk dibor, kesiapan untuk casing, dan menimalisir hole problem. Well path yang didesain pada sumur ini memiliki BUR sebesar 2.71°/100 ft dengan final inclination sebesar 15.42°. Sumur ini memiliki kedalaman target di 1875 ft dan total kedalaman di 2200 ft. Setelah well path selesai dibuat maka langkah selanjutnya adalah memilih bottom hole assembly yang tepat dan mendesain drillpipe agar sesuai dengan kondisi operasi pemboran sumur ini. Desain ini harus sesuai dengan parameter-parameter dalam pengeboran berarah seperti adanya kemungkinan collapse, adanya kemungkinan pipa putus, serta adanya drag dan torsi.

Redefining Technical Limit – Managed Pressure Directional Drilling Solution in Mexico Homol Field

2021 ◽  
Author(s):  
J. L. Lopez Mata ◽  
S.. Perez ◽  
H. H. Vizcarra ◽  
Alex Ngan ◽  
E. A. Garcia Gil ◽  
...  
Keyword(s):  
Communication Protocol ◽  
Wellbore Stability ◽  
Plastic Behavior ◽  
Directional Drilling ◽  
Wellbore Instability ◽  
Well Control ◽  
Drilling Performance ◽  
Innovative Solution ◽  
Drilling Technology ◽  
History Of

Abstract This paper will discuss the Managed Pressure Directional Drilling fit-for-purpose solution deployed to meet drilling challenges in Mexico's offshore Homol field. This innovative solution integrates a new state-of-the-art Rotary Steerable System (RSS) with Managed Pressure Drilling (MPD) technology. Drilling hazards such as the ballooning effect due to drilling plastic formations, losses, wellbore instability, and stuck pipe were effectively mitigated, and improved drilling performance with reduced NPT was delivered compared to other directional drilling systems. The solution requires the integration of two highly technical disciplines, MPD and Directional Drilling. Hence, a Joint Operating & Reporting Procedure (JORP) and a defined communication protocol proved crucial for effective execution. The solution is based on a rigorous Drilling Engineering process, including detailed offset well analysis to deliver a comprehensive risk assessment and mitigation plan jointly with the Operator to tackle drilling hazards such as ballooning without compromising the directional drilling requirements. In addition, flow processes and procedures were developed for contingency events, including but not limited to losses, stuck pipe, wellbore instability, and well control. After successfully deploying the new RSS tool in Mexico offshore, the Operator came across a challenging directional well with a history of ballooning effect, losses, stuck pipe, and wellbore instability. Combining the RSS tool with MPD Constant Bottom Hole Pressure (CBHP) technique to mitigating the ballooning effect while maintaining constant surface back pressure (SBP), the well was drilled while minimizing the downhole pressure fluctuation to mitigate against wellbore instability until reaching the lower paleocene formation, taking care to maintain an equivalent circulating density (ECD) of 2.04g/cc while drilling, and 1.99g/cc during connections, in order to reduce the ballooning effect observed in offset wells. As a result of careful planning, the RSS and downhole-surface communication continued to work well, while the MPD CBHP variant successfully mitigated against ballooning and well control hazards. The paper will also discuss the effective communication protocol between directional drilling, MPD services, and rig contractors to ensure safe operational alignment. Rotary steerable systems (RSS) for directional drilling must drill in increasingly hostile environments and with different challenges inherent to formations; examples of this are formations with plastic behavior that cause ballooning effect. This phenomenon can confuse drilling crew cause its behavior is very similar to kicks from wells. Homol is an oilfield with marked ballooning characteristics, causing significant Non-Productive Time (NPT). Drilling challenges in the Homol field require the utilization of both Directional Drilling technology and MPD techniques to improve drilling performance and reduce NPT at the same time. However, the technologies need to be optimized for one another. Also, directional services had to ensure reliability and accurately position wells, while the MPD technology to discern ballooning from actual influx and managing wellbore stability. This article describes the teamwork carried out by the directional team and MPD to avoid/minimize the ballooning effect while drilling directional jobs, improving operational time. The paper also includes a planning and operational blueprint to reduce NPT related to, while increasing drilling performance in terms of rate of penetration (ROP) and wellbore quality to allow the liner to be run to section TD in the Lower Paleocene formation.

Bottom Hole Assembly and Mud Motor for Directional Drilling

2014 ◽  
Vol 11 (SE) ◽  
pp. 201-206 ◽  
Author(s):  
B. Antony Fayaz ◽  
Akhil Sunny ◽  
Nazeel Nazeel
Keyword(s):  
Directional Drilling ◽  
Bottom Hole ◽  
Bottom Hole Assembly

Fully Automated Directional Drilling is Now a Reality - An Example from the Norwegian Continental Shelf

2021 ◽  
Author(s):  
Jorge Heredia ◽  
Julien Marck ◽  
Sara Heller ◽  
Filipe Ferreira ◽  
Anders Lindal ◽  
...  
Keyword(s):  
Target Position ◽  
Three Dimensions ◽  
Automated System ◽  
Drilling Process ◽  
Directional Drilling ◽  
The North ◽  
Drilling Technology ◽  
Long Time ◽  
Correct Location ◽  
Short Time

Abstract Automated drilling has been discussed for a long time, with much of the discussion being around future ambitions – what could be or might be possible. Given the complexity of a modern drilling operation, the idea of automating all or part of it is daunting. Despite the apparent obstacles, there has recently been significant progress toward this goal, centred on the core process of drilling new boreholes. This paper presents an automated directional-drilling process executed on a commercial well in the Norwegian sector of the North Sea in 2019, where a next-generation intelligent rotary-steerable system completed a well section in a single run with all drilling commands automatically computed, optimized, and downlinked by a drilling automation platform. The section was complex, comprising two intervals requiring steering in three dimensions, separated by a tangent section. Directional-drilling engineers onshore, who had the authority to override the system if necessary, supervised the operation remotely. No such override was required, and the automated system was able to drill the entire section while automatically sending steering decisions. The 12¼-in. landing interval required precise positional control to enter the reservoir in the correct location and with the correct attitude. At the end of the section, with over 1500 m drilled, the final well position was 0.28 m above the target position and 3.89 m to the left, with minimal tortuosity, making it easy to land the subsequent casing string. The final build section, from 33 to 71.6° of inclination, was drilled between 100 and 150 m/hr, with a planned dogleg severity of 3°/30 m. To drill such a complex trajectory automatically would have been unthinkable only a short time ago and marks a major milestone in the development of automated drilling technology.

Hydraulic Workover Unit Utilization for New Well Openhole Drilling with Directional Motor and Logging-While-Drilling Bottom-Hole-Assembly in M Area

2021 ◽  
Author(s):  
Buna Rizal Rachman ◽  
Bonar Noviasta ◽  
Timora Wijayanto ◽  
Ramadhan Yoan Mardiana ◽  
Esa Taufik ◽  
...  
Keyword(s):  
High Speed ◽  
Site Preparation ◽  
Hole Drilling ◽  
Drill Bit ◽  
Directional Drilling ◽  
Bottom Hole ◽  
Drilling Method ◽  
Bottom Hole Assembly ◽  
Space Limitation ◽  
Logging While Drilling

Abstract Achieving a number of well targets in M Area is an important objective for MK, one of the oil and gas operators in Indonesia. An economic challenge is present due to marginal gas reservoirs in shallow zone. The conventional swamp rig unit requires significant costs for site preparation work and in some cases no longer fulfils the economic criteria. The objective was to drill the same one-phase well (OPW) architecture as the swamp rig normally drills, but at lower costs using a hydraulic workover unit (HWU). Drilling the 8½-in hole section OPW architecture using HWU was challenging, not only on the equipment rating and capability, but also on the deck space limitation part. The fit-for-purpose directional and logging-while-drilling (LWD) system was utilized in this project consisting of customized low-torque excellent hydraulics drill bit design, a positive displacement motor (PDM) with aggressive bend setting to achieve directional objective (with max 3.8°/30-m dogleg severity), annular-pressure-while-drilling (APWD) measurement to ensure equivalent circulating density (ECD) is maintained, and combined electromagnetic propagation resistivity and sonic slowness measurement coupled with high-speed telemetry measurement-while-drilling (MWD) tool to get an accurate and timely formation evaluation. The HWU deck space limitation was solved by implementing a single combined directional drilling (DD), MWD, mudlogging cabin, in addition to the remote operation control implementation to further reduce carbon footprint. Five wells were drilled safely and successfully in this campaign. Drilling efficiency improved with up to 109% ROP increase as compared to the first well, showing the progressive learning curve and excellent teamwork from all involved parties. The directional bottom hole assembly (BHA) was capable of delivering up to 4–5°/30-m dogleg, not only achieving the directional objective, but also penetrating the reservoir targets with tight tolerances. The drill bit delivered very good ROP, reaching 60.4 m/h (about 66% of average OPW ROP achieved by swamp rig). This campaign also successfully reduced the overall site preparation cost by up to 30%, enabling MK to drill wells that were initially not feasible to be drilled using swamp rig within the time frame and budget. Thanks to the success, this new method is currently under study for industrialization. The HWU drilling campaign provided a valuable learning experience, is considered as a proven drilling method, and served as a benchmark for other operators in Indonesia. HWU drilling has proven to be an efficient drilling method and capable of delivering the one-phase-well. This paper presents a unique case study of new well open hole drilling with the HWU and its applicability in M Area. Most studies in the past were HWU drilling in re-entry or sidetrack cases.

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