scholarly journals Development and Characterization of a Thermoforming Apparatus Using Axiomatic Design Theory and Taguchi Method

2020 ◽  
Author(s):  
Trieu Khoa Nguyen ◽  
Anh-Duc Pham ◽  
Minh Quang Chau ◽  
Xuan Chien Nguyen ◽  
Hoang Anh Duong Pham ◽  
...  

Abstract In this study, an experimental investigation of the development of a thermoforming apparatus and the thickness uniformity of its samples was performed based on the axiomatic design theory in conjunction with the Taguchi method. Thermoforming is a powerful tool for both consumer product needs and packaging industry. Such traditional technology has been investigated in many aspects for a long time ago. However, there are still needs for the development and characterization of thermoforming devices aiming at shorter construction time and less cost involved. Therefore, an experimental analysis was performed to systematically realize all the functional structures of the device using axiomatic design theory. The combination of orthogonal array (OA) and analysis of variance revealed the influences of the relatival processing factors, showing that the thickness of the plastic sheet and areal draw ratio had crucial roles to play. Furthermore, an optimization process using the Taguchi method was utilized to determine all accurate and optimum processing parameters. The outcomes obviously verified that the present combination method can overcome the current development and optimization method’s limitation and also conclusively give accurate optimal outcomes without using complicated algorithms and software solutions. Therefore, it promises a simple and powerful tool for engineers on-site in medium or small scale manufactories.

Author(s):  
Mats Nordlund ◽  
Taesik Lee ◽  
Sang-Gook Kim

In 1977, Nam P Suh proposed a different approach to design research. Suh’s approach was different in that it introduced the notions of domains and layers in a 2-D design thinking and stipulated a set of axioms that describes what is a good design. Following Suh’s 2-D reasoning structure in a zigzagging manner and applying these axioms through the design process should enable the designer to arrive at a good design. In this paper, we present our own experiences in applying Suh’s theories to software design, product design, organizational design, process design, and more in both academic and industrial settings. We also share our experience from teaching the Axiomatic Design theory to students at universities and engineers in industry, and draw conclusions on how best to teach and use this approach, and what results one can expect. The merits of the design axioms are discussed based on the practical experiences that the authors have had in their application. The process developed around the axioms to derive maximum value (solution neutral environment, design domains, what-how relationship, zig-zag process, decomposition, and design matrices) is also discussed and some updates are proposed.


2015 ◽  
Vol 32 (1) ◽  
pp. 3-17
Author(s):  
Naresh K. Sharma ◽  
Elizabeth A. Cudney

Purpose – Complexity is an important element in axiomatic design theory. The current method for calculating complexity for a system following normal distribution is unbounded and approximate. The purpose of this paper is to present a detailed bounded solution for complexity using design and system ranges on a single function requirement. Design/methodology/approach – This paper discusses the complexity measure for a system following a uniform distribution. The complexities of two types of systems, a system performing with a uniform distribution and a system performing on target according to a normal distribution are then considered and compared. The research proposes a complexity measure for a system performing within specification limits with a uniform distribution. In addition, a new concept of relative complexity is proposed. Findings – A bounded solution for complexity for a normal distribution based on the existing assumptions was given which includes bias in addition to variance. The bounded solution was then compared to the existing approximate solution from the variance as well as bias standpoint. It was found that bias has an inappropriately reverse relationship with the bounded solution of complexity. Therefore, complexity cannot be used to approximate the system improvement when the improvement is based on a reduction in bias. Originality/value – The current method for calculating complexity for a system following normal distribution is unbounded and approximate. This paper proposed a complexity measure for a system performing within specification limits with a uniform distribution.


Author(s):  
Johan Vallhagen

Abstract In earlier work, the axiomatic design theory has been analyzed for applications on product design and the production processes that pertain to it, where parts manufacture and assembly take place in flexible and automatic manufacturing systems. The conclusion is that the original model cannot handle the manufacturing aspects in a satisfactory manner. This report proposes an expansion of the axiomatic design model, with a life-cycle approach as take-off. The expansion of the model consists of the introduction of a so-called Manufacturing World with different spaces, where various types of processes and support functions can be developed in agreement with the axiomatic principles. The spaces and their relationships have been defined along with explanations of work procedures. An explanatory example is given.


2018 ◽  
Vol 223 ◽  
pp. 01021
Author(s):  
Oana Dodun ◽  
Ema Panaite ◽  
Petru Duşa ◽  
Gheorghe Nagît ◽  
Margareta Coteată ◽  
...  

Ultrasonic abrasive cavitational machining is a nonconventional machining method applied to remove surfaces in workpieces made of brittle, hard, or non-conductive materials that cannot be efficiently machined by other classical or nonconventional machining methods. Among the factors that can affect the values of the parameters of technological interest for the ultrasonic machining process, the relative pressure between the ultrasonic tool and the workpiece surface to be machined could be considered. The main objective of the research presented in this paper was to analyze the possibilities of selecting the most convenient solution among many such available solutions to ensure the tool feed motion, when designing a device for achieving an ultrasonic drilling process. At present, this selection could be achieved by means of an optimal selection method. Taking into consideration some functional requirements of the device, the method of analytic hierarchy process and the axiomatic design theory were used to solve some problems met in the design process.


2019 ◽  
Vol 301 ◽  
pp. 00015
Author(s):  
Wenguang Lin ◽  
Renbin Xiao ◽  
Rongshen Lai ◽  
Xiaozhen Guo

Axiomatic design theory is widely used in new product development by providing design solutions through mapping between functional requirements and design parameters. However, the theory does not provide a method to help designer obtain and select design parameters. To this end, this paper introduces patent analysis to overcome the deficiency. Firstly, functional requirements are transformed into patent search terms, and design parameters are obtained from patents. Secondly, morphological matrix is used to represent the relationships between target function and multiple design parameters. Thirdly, design parameters with higher patent frequency are chose and combined into a new scheme. Finally, the scheme is evaluated by the independent axiom of Axiomatic Design theory. The methodology is demonstrated and validated with a case study of spa shower.


Sign in / Sign up

Export Citation Format

Share Document