scholarly journals Analytical modeling of a thin-walled cylindrical workpiece during the turning process. Stability analysis of a cutting process

2017 ◽  
Vol 19 (8) ◽  
pp. 5825-5841 ◽  
Author(s):  
Artem Gerasimenko ◽  
Mikhail Guskov ◽  
Alexander Gouskov ◽  
Philippe Lorong ◽  
Alexander Shokhin
Keyword(s):  
Stability Analysis ◽  
Analytical Modeling ◽  
Cutting Process ◽  
Turning Process ◽  
Process Stability ◽  
Cylindrical Workpiece ◽  
Thin Walled

Analytical and experimental stability analysis of AU4G1 thin-walled tubular workpieces in turning process

2020 ◽  
Vol 234 (6-7) ◽  
pp. 1007-1018 ◽  
Author(s):  
Zied Sahraoui ◽  
Kamel Mehdi ◽  
Moez Ben-Jaber
Keyword(s):  
Stability Analysis ◽  
Feed Rate ◽  
Experimental Studies ◽  
Rake Angle ◽  
Machining Process ◽  
Structural Damping ◽  
Turning Process ◽  
Process Stability ◽  
Thin Walled ◽  
The Stability

The development of the manufacturing-based industries is principally due to the improvement of various machining operations. Experimental studies are important in researches, and their results are also considered useful by the manufacturing industries with their aim to increase quality and productivity. Turning is one of the principal machining processes, and it has been studied since the 20th century in order to prevent machining problems. Chatter or self-excited vibrations represent an important problem and generate the most negative effects on the machined workpiece. To study this cutting process problem, various models were developed to predict stable and unstable cutting conditions. Stability analysis using lobes diagrams became useful to classify stable and unstable conditions. The purpose of this study is to analyze a turning process stability using an analytical model, with three degrees of freedoms, supported and validated with experimental tests results during roughing operations conducted on AU4G1 thin-walled tubular workpieces. The effects of the tubular workpiece thickness, the feed rate and the tool rake angle on the machining process stability will be presented. In addition, the effect of an additional structural damping, mounted inside the tubular workpiece, on the machining process stability will be also studied. It is found that the machining stability process is affected by the tubular workpiece thickness, the feed rate and the tool rake angle. The additional structural damping increases the stability of the machining process and reduces considerably the workpiece vibrations amplitudes. The experimental results highlight that the dynamic behavior of turning process is governed by large radial deformations of the thin-walled workpieces. The influence of this behavior on the stability of the machining process is assumed to be preponderant.

Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning Process, Part 1: Cutting Process Simulation

2002 ◽  
Vol 124 (3) ◽  
pp. 562-568 ◽  
Author(s):  
K. Mehdi ◽  
J.-F. Rigal ◽  
D. Play
Keyword(s):  
Dynamic Behavior ◽  
Process Simulation ◽  
Point Of View ◽  
Cutting Process ◽  
Natural Phenomenon ◽  
Chatter Vibration ◽  
Turning Process ◽  
Chatter Vibrations ◽  
Cylindrical Workpiece ◽  
Thin Walled

From a practical point of view, in machining applications, chatter vibration constitutes a major problem during the cutting process. It is becoming increasingly difficult to suppress chatter during cutting at high speeds. Many investigators have regarded chatter vibrations as a “natural” phenomenon during the cutting process and a part of the process itself. In classical machining operations with thick-walled workpieces chatter vibrations occur when the cutting depth exceeds stability limits dependent on the machine tool. On the other hand, in the case of thin-walled cylindrical workpieces, chatter vibration problems are not so simple to formulate. The main purpose of this study is to qualify the dynamic behavior of a thin-walled workpiece during the turning process. It contains two parts: the cutting process simulation and the definition of experimental stability criteria. In the first part, a numerical model, which simulates the turning process of thin-walled cylindrical workpieces, is proposed. This model also permits obtaining workpiece responses to excitation generated by cutting forces. Finally, the stability of the process is discussed.

Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning-Cutting Process, Part 2: Experimental Approach and Validation

2002 ◽  
Vol 124 (3) ◽  
pp. 569-580 ◽  
Author(s):  
K. Mehdi ◽  
J.-F. Rigal ◽  
D. Play
Keyword(s):  
Dynamic Behavior ◽  
Experimental Approach ◽  
Element Model ◽  
Central Place ◽  
Operating Conditions ◽  
Cutting Process ◽  
Turning Process ◽  
Cylindrical Workpiece ◽  
Thin Walled ◽  
The Stability

Chatter vibrations in the cutting process have a central place in many machining applications. A numerical and theoretical approach of self-excited vibrations during the turning process of thin-walled hollow workpieces has been presented in the accompanying paper. Furthermore, a finite element model has been proposed to simulate the dynamics of the system. The response to a Dirac excitation, presented as Nyquist curves, is proposed in order to characterize the dynamics of the turning process and the stability criterion. In this the second part of two related papers, the main objective is to validate the simulated dynamic behavior by using the experimental approach. The results of machining tests performed on thin-walled tubes with steel and aluminum alloys, using different operating conditions (dimensions, geometry and setting conditions) are presented and discussed.

Experimental Study of the Dynamic Behavior of Thin-Walled Tubular Workpieces in Turning Cutting Process

2020 ◽  
pp. 1-19
Author(s):  
Zied Sahraoui ◽  
Kamel Mehdi ◽  
Moez Ben Jaber
Keyword(s):  
Dynamic Behavior ◽  
Cutting Forces ◽  
Chip Thickness ◽  
Cutting Process ◽  
Machining Process ◽  
Structural Damping ◽  
Turning Process ◽  
Manufactured Products ◽  
Thin Walled ◽  
The Stability

Nowadays, industrialists, especially those in the automobile and aeronautical transport fields, seek to lighten the weight of different product components by developing new materials lighter than those usually used or by replacing some massive parts with thin-walled hollow parts. This lightening operation is carried out in order to reduce the energy consumption of the manufactured products while guaranteeing optimal mechanical properties of the components and increasing quality and productivity. To achieve these objectives, some research centers have focused their work on the development and characterization of new light materials and some other centers have focused their work on the analysis and understanding of the encountered problems during the machining operation of thin-walled parts. Indeed, various studies have shown that the machining process of thin-walled parts differs from that of rigid parts. This difference comes from the dynamic behavior of the thin-walled parts which is different from that of the massive parts. Therefore, the purpose of this paper is to first highlight some of these problems through the measurement and analysis of the cutting forces and vibrations of tubular parts with different thicknesses in AU4G1T351 aluminum alloy during the turning process. The experimental results highlight that the dynamic behavior of turning process is governed by large radial deformations of the thin-walled workpieces and the influence of this behavior on the variations of the chip thickness and cutting forces is assumed to be preponderant. The second objective is to provide manufacturers with a practical solution to the encountered vibration problems by improving the structural damping of thin-walled parts by additional damping. It is found that the additional structural damping increases the stability of the cutting process and reduces considerably the vibrations amplitudes.

scholarly journals Erratum: Multi-cutter turning process stability analysis

2019 ◽  
Vol 24 ◽  
pp. 89-89
Author(s):  
A. M. Gouskov ◽  
M. A. Guskov ◽  
Ding Dyk Tung ◽  
G. Panovko
Keyword(s):  
Stability Analysis ◽  
Turning Process ◽  
Process Stability

scholarly journals Multi-cutter turning process stability analysis

2018 ◽  
Vol 17 ◽  
pp. 124-129 ◽  
Author(s):  
A. M. Gouskov ◽  
M. A. Guskov ◽  
Ding Dyk Tung ◽  
G. Panovko
Keyword(s):  
Stability Analysis ◽  
Turning Process ◽  
Process Stability

scholarly journals Experimental Study on Application of Tuned Mass Dampers for Chatter in Turning of a Thin-Walled Cylinder

2021 ◽  
Vol 11 (24) ◽  
pp. 12070
Author(s):  
Yutaka Nakano ◽  
Tsubasa Kishi ◽  
Hiroki Takahara
Keyword(s):  
Small Mass ◽  
Turning Process ◽  
Tuned Mass Dampers ◽  
Suppression Effect ◽  
Chatter Suppression ◽  
Cylindrical Workpiece ◽  
Thin Walled ◽  
Different Characteristics ◽  
Tool Damage ◽  
Walled Cylinder

Chatter is more likely to occur during the turning process of a thin-walled cylindrical workpiece owing to the low rigidity of such workpieces. Chatter causes intensive vibration, deterioration of the surface finish accuracy, tool damage, and tool wear. Tuned mass dampers (TMD) are usually applied as a passive damping technique to induce a large damping effect using a small mass. This study experimentally investigated the effect of the mounting arrangement and tuning parameters of the TMDs on the production of chatter during the turning process of a thin-walled cylinder, wherein multiple TMDs with extremely small mass ratios were attached to the rotating workpiece. The results of the cutting tests performed by varying the circumferential and axial mounting positions of the TMDs exhibited different characteristics of the chatter suppression effect. Conclusively, the TMDs could suppress the chatter generated by the vibration mode with circumferential nodes if they were mounted on the workpiece to avoid the coincidence of the circumferential arrangement with the pitch of the vibration nodes, regardless of the extremely small mass of the TMDs.

Anaerobic co-digestion of fruit and vegetable waste: synergy and process stability analysis

2021 ◽  
Author(s):  
Luis Ramiro Miramontes-Martínez ◽  
Pasiano Rivas-García ◽  
Alonso Albalate-Ramírez ◽  
José Enrique Botello-Álvarez ◽  
Carlos Escamilla-Alvarado ◽  
...  
Keyword(s):  
Stability Analysis ◽  
Vegetable Waste ◽  
Process Stability ◽  
Fruit And Vegetable
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