scholarly journals Evaluation of the Main Causes of Diesel Engine Injector Failure using Fault Tree Analysis

2021 ◽  
Vol 17 (4) ◽  
pp. 23-35
Author(s):  
Hanan B. Matar ◽  
Sawsan S. Al-Zubaidi ◽  
Luma A. Al-Kindi

This paper is based on the application of the root cause analysis principle of diesel engine injector failure in diesels Haditha station. The maintenance of the diesel engine injector contains many problems that lead to the injector stopping; several reasons lead to such Problems. Fault tree analysis (FTA) is one of the most widely used methods in the industrial sector to perform reliability analysis of complex engineering systems. A fault tree is a logical representation of the relationship of primary/basic events that lead to a given undesirable event (i.e., top event). This research aims to present the (FTA) technology and how to use it in analyzing the causes of problems that lead to the injector stop working, and how to calculate the probability of occurrence of such problems. Implementation of FTA based on the probabilities of the causes under the top event and canalization lead to the calculated probability value (0.80). The plant management can define a specific plan to reduce these problems, because failure of an important engine part (injector) with such a large value leads to long downtime hours compared to operating hours.

2018 ◽  
Vol 9 (1) ◽  
pp. 2137-2150
Author(s):  
Nono Sukirno ◽  
Dwi Prasetyo ◽  
Moh. Aziz Rohman

Dual Fuel Diesel Engine (Mesin Bahan Bakar Ganda) merupakan mesin denganpemanfaatan dua bahan bakar dalam proses pembakarannya untuk memperoleh tenaga kerjapada mesin. Jenis bahan bakar yang digunakan meliputi bahan bakar Methane Gas (CH4)dan MGO (Marine Gas Oil). Methane (CH4) dihasilkan dari Vapour Cargo Tank LNG(Liquified Natural Gas). Tujuan dari penelitian ini adalah untuk mengetahui apa sajapenyebab tingginya suhu gas buang terhadap kinerja Dual Fuel Diesel Engine di MV.Tangguh Palung dengan menggunakan metode analisis data Fault Tree Analysis. Darianalisis data penelitian di hasilkan beberapa rumusan masalah yaitu, faktor-faktor yangdapat menyebabkan tingginya suhu gas buang pada Dual Fuel Diesel Engine adalahkurangnya suplai udara pembakaran dalam ruang pembakaran mesin, komposisipembakaran yang tidak sesuai antara bahan bakar minyak dan gas, serta suhu Engine Roomyang terlalu panas. Dampak yang di timbulkan adalah kerusakan pada komponen-komponenpermesinan dan penurunan kinerja dari Dual Fuel Diesel Engine. Untuk mengatasipenurunan kerja pada Dual Fuel Diesel Engine adalah dengan melaksanakan perawatan danperbaikan pada setiap komponen permesinan yang mengalami masalah dan kerusakan sesuaidengan Running Hours dan Instruction Manual Book.


2016 ◽  
Vol 5 (1) ◽  
pp. 36
Author(s):  
Annisa Sholikhatul Addawiyah ◽  
Rudatin Windraswara

Fault tree analysis adalah suatu penilaian risiko yang mampu mengidentifikasi potensi bahaya secara spesifik, fokus, rinci pada satu kejadian yang tidak diinginkan, dan mengetahui penyebab kejadian tersebut beserta angka probabilitasnya. Tercatat mulai tanggal 1 Januari – 30 April 2014 terjadi kebakaran sebanyak 10 kali di divisi spinning PT. Apac Inti Corpora dengan kasus tertinggi di unit spinning V (50% kejadian).Tujuan penelitian ini adalah mengetahui faktor penyebab kebakaran, mengembangkan penilaian risiko, dan mengetahui gambaran umum sistem manajemen penanggulangan kebakaran di unit spinning V PT. AIC. Desain penelitian ini adalah kualitatif eksplanatoris. Hasil pengembangan bagan fault tree analysis didapatkan 41 basic event, 24 intermediate event, 1 conditioning event, dan 1 undeveloped event yang secara matematis melalui persamaan aljabar boolean akan menghasilkan 35 single minimum cut sets dan 5 double component cut sets, dengan perhitungan angka probabilitas sebesar 0,3552. Hasil kesesuaian sistem manajemen penanggulangan kebakaran didapatkan 76 poin dari 81 poin standar regulasi yang berlaku di Indonesia. Simpulan penelitian ini adalah kemungkinan terjadinya kebakaran di spinning V sebesar 35,52%. Saran dari penelitian ini adalah dilakukannya evaluasi terhadap kegagalan deteksi dini dan kegagalan teknis. Fault tree analysis has advantages in identifying potential hazards in specifics, focus, detail on a potential undesirable event that called top event, and was able to find out the causes with the value of probability. Recorded at January 1th – April 30th, 2014, there had been 10 cases of fires in the spinning PT. Apac Inti Corpora with the highest cases at spinning V (50% event). The purpose of this research was find out the cause of fires, develop a risk assessment, and learn an overview of fires countermeasures management system in spinning V. This research was a qualitative – explanatory design. Result of development fault tree analysis brings about 41 basic event, 24 intermediate event, 1 conditioning event, dan 1 undeveloped event  by boolean algebra, mathematically generates 35 single minimum cut sets and 5 double component cut sets, with the value of probability is 0,3552. Whereas the countermeasure of fire management system conformity obtained 76 points is according from 81 points of regulatory standards in Indonesia. Summary, spinning unit V had the possibility of going fires is 35,52%. Advice, conducted evaluation of failure from early detection and technical failures in the production process.


2020 ◽  
Vol 8 (12) ◽  
pp. 1004
Author(s):  
Vlatko Knežević ◽  
Josip Orović ◽  
Ladislav Stazić ◽  
Jelena Čulin

The reliability of marine propulsion systems depends on the reliability of several sub-systems of a diesel engine. The scavenge air system is one of the crucial sub-systems of the marine engine with a turbocharger as an essential component. In this paper, the failures of a turbocharger are analyzed through the fault tree analysis (FTA) method to estimate the reliability of the system and to predict the cause of failures. The quantitative method is used for assessing the probability of faults occurring in the turbocharger system. The main failures of a scavenge air sub-system, such as air filter blockage, compressor fouling, turbine fouling (exhaust side), cooler tube blockage and cooler air side blockage, are simulated on a Wärtsilä-Transas engine simulator for a marine two-stroke diesel engine. The results obtained through the simulation can provide improvement in the maintenance plan, reliability of the propulsion system and optimization of turbocharger operation during exploitation time.


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