Revised ANSI/AWS A 5.5-1996 Specification For Low-alloy Steel Electrodes for Shielded Metal Arc Welding - A Review

2018 ◽  
Vol 31 (1) ◽  
pp. 23
Author(s):  
M. P. Dhanuka
Author(s):  
Sumit Mahajan ◽  
Rahul Chhibber

This article deals with the development of shielded metal arc welding electrodes for P22/P91 welds. A comparison has also been drawn with commercially available electrodes. P22 low alloy steel matching electrodes developed in the laboratory using a mixture design approach was employed to fabricate the dissimilar weld. Experimentations were performed to evaluate the microstructure and mechanical properties of microhardness, tensile strength, and impact energy of the welds. The impact strength was found to improve by 19% for a laboratory developed electrode made welds as compared to the commercial electrodes. The weld chemistry investigations indicate that the weld fabricated with laboratory-developed electrodes have a higher amount of chromium and molybdenum. These elements are known to enhance the corrosion resistance of joint, thereby imparting enhanced structural integrity in high temperature operating conditions. The electrodes designed and developed in this work are found to enhance the properties of P22/P91 joint much better as compared to that with the commercial electrodes.


Alloy Digest ◽  
1995 ◽  
Vol 44 (11) ◽  

Abstract NI-ROD Welding Electrode is used for shielded-metal-arc welding of gray, ductile, and malleable cast irons. It is also used for joints between cast irons and carbon steel or low-alloy steel. The electrode is particularly useful for thin sections and for joints to be machined. NI-ROD welding electrode can be operated in all welding positions. Power supply: direct current, electrode positive is preferred although alternating current can be used. This datasheet provides information on composition and tensile properties. It also includes information on joining. Filing Code: Ni-490. Producer or source: Inco Alloys International Inc.


2018 ◽  
Vol 18 ◽  
pp. 7-13
Author(s):  
Brahim Belkessa ◽  
Djamel Miroud ◽  
Billel Cheniti ◽  
Naima Ouali ◽  
Maamar Hakem ◽  
...  

This work purposes to investigate the microstructure and the mechanical behavior of dissimilar metals weld between 2205 duplex stainless steel (UNS 31803) and high strength low alloy steel API X52. The joining was produced by shielded metal arc welding process using two different filler metals, the duplex E2209 and austenitic E309 grade.The microstructures of the dissimilar welded joints have been investigated by optical microscopy, scanning electron microscopy and energy-dispersive spectroscopy (EDS). The EDS analysis performed at the API X52/weld metal interface showed an evident gradient of Cr and Ni between fusion and type II boundaries, where the highest hardness value was recorded.


Author(s):  
Irfan Adi Wibowo ◽  
Suharno Suharno ◽  
Indah Widiastuti

<p>The objective of research was to find out the effect of current on microstructure and hardness value in Alloy Steel SS400 before (raw material) and after welding using Shielded Metal Arc Welding (SMAW).</p><p>This research uses experiment methods. Technique of analyzing data used was a descriptive comparative research. The instruments used for testing microstructure and hardness were Olympus Metallurgical Microscope and Vickers Hardness Tester.</p><p>Base on the result of research, it could be concluded that the result of microstructure testing showed the improved  ferrite structure after welding. In raw material, ferrite structure seemed to looks evenly, but the result of welding using SMAW welding method with current of I20 A, 130 A, and 140A showed that ferrite structure reduced in each specimen, so that  perlite structure was very dominant. The hardness value of hardness result showed the different hardness level. The specimen with current of 140 A had higher hardness level of 231,055 VHN than the specimen with current of 120 A (219.222 VHN) and 130 A (223,333 VHN). The result of hardness testing on raw material was 182,333 VHN. This research showed that the welding using varying current changed microstructure and affected the hardness value of Alloy Steel SS400.</p>


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