Experimental and analytical investigation of local heat transfer in high aspect ratio cooling channels

Author(s):  
F. Neuner ◽  
D. Preclik ◽  
M. Popp ◽  
M. Funke ◽  
H. Kluttig
Author(s):  
Tobias Krille ◽  
Stefan Retzko ◽  
Rico Poser ◽  
Jens von Wolfersdorf

Abstract The transient Thermochromic Liquid Crystal (TLC) method is applied to determine the distribution of the local heat transfer coefficients using a configuration with parallel cooling channels at an engine relevant Reynolds number. The rectangular channels with a moderate aspect ratio and a high length-to-diameter ratio are equipped with one-sided oblique ribs with high blockage, which is a promising configuration for turbine near wall cooling applications. In this arrangement, the three inner channels should experience same flow and thermal conditions. Numerical simulations are performed to substantiate this assumption. The symmetric single channels are sprayed with narrowband TLC with various indication temperatures. Multiple experiments were conducted. All start at ambient conditions before the fluid is heated up to several temperatures between 46°C and 73°C. The results show that the determined local heat transfer coefficients and therefore the Nusselt numbers vary significantly for the different experimental conditions especially at locations of high heat transfer coefficient behind the ribs. A simplified procedure with respect to measurement uncertainties is applied to enable an easy and fast valuation on the data quality. This might be used within the data reduction analysis for such experiments directly. The approach is illustrated using the obtained experimental data.


Author(s):  
Jakob Hærvig ◽  
Anna Lyhne Jensen ◽  
Henrik Sørensen

Abstract Vertical smooth surfaces are commonly used for transferring heat by natural convection. Many studies have tried altering smooth surfaces in various ways to increase heat transfer. Many of these studies fail to increase global heat transfer. The problem commonly reported is dead zones appearing just upstream and downstream obstructions that effectively decrease wall temperature gradients normal to the surface. In this study, we simulate how changes geometry of forward facing triangular roughness elements affect local and global heat transfer for isothermal plates. We change the aspect ratio of the triangular elements from L/h = 5 to L/h = 40 at Grashof numbers of GrL = 8.0 · 104 and GrL = 6.4 · 105. In all cases the flow remains laminar. Even when accounting for the increase in surface area, we keep observing a decrease in global heat transfer compared to the smooth vertical plate. However, the results show by carefully selecting the aspect ratio and pitch distance of the triangular elements based on the Grashof number, the dead zone behind the horizontal part can be eliminated thereby significantly increasing local heat transfer. This observation could help to improve cooling of electronics with high localised heat fluxes.


Author(s):  
Pavin Ganmol ◽  
Minking K. Chyu

Described in this paper is an experimental investigation of the heat transfer and pressure characteristics in a high aspect ratio, (4.5:1 width-to-height), two-pass channel, with cube-shaped and diamond-shaped block arrays placed in both passes before and after a 180-degree sharp turn. Transient liquid crystal technique was applied to acquire detailed local heat transfer data on both the channel surfaces and the block elements. Reynolds number tested varies between 13000 and 28000. To further explore potential design alternatives for enhancement cooling, the effects of block height, ranging from 1/4, 1/2, 3/4 and full span of the channel height were also evaluated. Present results suggest that a staggered cube-array can enhance heat transfer rate up to 3.5 fold in the first pass and about 1.9 fold in the second pass, relative to the fully-developed smooth channel counterpart. For the corresponding diamond-shaped block array, the enhancement is 3.4 and 1.9 fold respectively. Even though the post-turn turbulence transport in the second pass is generally higher than that in the first pass, the effects of surface-block induced heat transfer enhancement in fact are less prominent in the post-turn region of the second pass. Pressure loss for diamond block arrays is generally higher than that of the corresponding cube-block arrays.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Krishnendu Saha ◽  
Sumanta Acharya

The pressure drop and heat transfer in a two pass internal cooling channel with two different bend geometries is experimentally studied with the goal of improving the thermal performance factor (TPF) in the coolant channel. The geometries studied are (1) a baseline U-bend geometry with a rectangular divider wall, (2) a symmetrical bulb at the end of the divider wall, and (3) a combination of the symmetrical bulb and a bow on the opposite outer wall leading to a shaped flow contraction and expansion in the bend. Tests are conducted for four Reynolds number ranging from 10,000 to 55,000. The symmetrical bulb eliminates the separation due to the sharp turn and makes the heat transfer distribution in the bend portion more uniform. This modification reduces the bend pressure drop by 37% and augments the TPF by nearly 29% compared to the baseline case. The combination of bulb and bow case increases the local heat transfer in the bend region significantly, and reduces the bend pressure drop by nearly 27% leading to an augmentation of the TPF of 32% compared to the baseline case. These improvements in TPF point to the benefits of using the improved bend designs in internal cooling channels.


2021 ◽  
pp. 1-22
Author(s):  
Tobias Krille ◽  
Stefan Retzko ◽  
Rico Poser ◽  
Jens Von Wolfersdorf

Abstract The transient Thermochromic Liquid Crystal (TLC) method is applied to determine the distribution of the local heat transfer coefficients using a configuration with parallel cooling channels at an engine relevant Reynolds number. The rectangular channels with a moderate aspect ratio and a high length-to-diameter ratio are equipped with one-sided oblique ribs with high blockage, which is a promising configuration for turbine near wall cooling applications. In this arrangement, the three inner channels should experience same flow and thermal conditions. Numerical simulations are performed to substantiate this assumption. The symmetric single channels are sprayed with narrowband TLC with various indication temperatures. Multiple experiments were conducted. All start at ambient conditions before the fluid is heated up to several temperatures between 46°C and 73°C. The results show that the determined local heat transfer coefficients and therefore the Nusselt numbers vary significantly for the different experimental conditions especially at locations of high heat transfer coefficient behind the ribs. A simplified procedure with respect to measurement uncertainties is applied to enable an easy and fast valuation on the data quality. This might be used within the data reduction analysis for such experiments directly. The approach is illustrated using the obtained experimental data.


1988 ◽  
Vol 110 (2) ◽  
pp. 321-328 ◽  
Author(s):  
J. C. Han

The effect of the channel aspect ratio on the distribution of the local heat transfer coefficient in rectangular channels with two opposite ribbed walls (to simulate turbine airfoil cooling passages) was determined for a Reynolds number range of 10,000 to 60,000. The channel width-to-height ratios (W/H, ribs on side W) were 1/4, 1/2, 1, 2, and 4. The test channels were heated by passing current through thin, stainless steel foils instrumented with thermocouples. The local heat transfer coefficients on the ribbed side wall and on the smooth side wall of each test channel from the channel entrance to the fully developed regions were measured for two rib spacings (P/e = 10 and 20). The rib angle-of-attack was kept at 90 deg. The local data in the fully developed region were averaged and correlated, based on the heat transfer and friction similarity laws developed for ribbed channels, to cover the ranges of channel aspect ratio, rib spacing, rib height, and Reynolds number. The results compare well with the published data for flow in a square channel with two opposite ribbed walls. The correlations can be used in the design of turbine airfoil cooling passages.


Author(s):  
Krishnendu Saha ◽  
Sumanta Acharya

The pressure drop and heat transfer in a two pass internal cooling channel with two different bend geometries is experimentally studied with the goal of improving the Thermal Performance Factor (TPF) in the coolant channel. The geometries studied are: (1) a baseline U-bend geometry with a rectangular divider wall, (2) a symmetrical bulb at the end of the divider wall, and (3) a combination of the symmetrical bulb and a bow on the opposite outer wall leading to a shaped flow contraction and expansion in the bend. Tests are conducted for four Reynolds number ranging from 10000 to 55000. The symmetrical bulb eliminates the separation due to the sharp turn and makes the heat transfer distribution in the bend portion more uniform. This modification reduces the bend pressure drop by 37% and augments the TPF by nearly 29% compared to the baseline case. The combination of bulb and bow case increases the local heat transfer in the bend region significantly, and reduces the bend pressure drop by nearly 27% leading to an augmentation of the TPF of 32% compared to the baseline case. These improvements in TPF point to the benefits of using the improved bend designs in internal cooling channels.


Author(s):  
Anjana N. Prajapati ◽  
Andallib Tariq

Abstract An experimental study on local heat transfer distributions and pressure loss in the closed matrix channels with an angle 45° has been conducted using liquid crystal thermography for a Reynolds number (Re) range 5800–14000. A total of five different configurations of matrixes have been considered for investigation. The thermo-hydraulic performance of the matrix structure with angle 45° is initially compared with that of the matrixes with angles 35° and 55° for a constant sub-channel aspect ratio (ARs) 0.8. Later, the sub-channel aspect ratio of matrix with angle 45° has been varied as 0.4 and 1.2 and the comparative results are presented. While comparing the performance parameters of different angles for the sub-channel aspect ratio 0.8, it is found that for lower Reynolds numbers (Re ≤ 8100), the angle 45° offers highest augmentation Nusselt number. However, for Re > 8100, the angle 55° showed the highest augmentation Nusselt number. It has been also observed that the sub-channel aspect ratio 0.8 presents the highest augmentation Nusselt numbers as compared to ARs = 1.2 and 0.4 for Re ≤ 12400. Whereas, the friction factor fairly decreases with the increase in the sub-aspect ratio. A significant effect of angle has been found for friction factor as compared to sub-channel aspect ratio. The highest thermal performance factor (1.13) is obtained for the matrix with angle 45° and sub-channel aspect ratio 0.8 at Reynolds number 8100.


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