Casting process optimization of a bimetal wear-resistant block using liquid–solid processing

Author(s):  
Xiaohu Zhi ◽  
Yanjun Han ◽  
Jinzhi Liu ◽  
Meng Zhao ◽  
Shengqiang Ma
2018 ◽  
Vol 764 ◽  
pp. 312-322
Author(s):  
Cheng Jun Wang ◽  
Jin Yan Chen ◽  
Yu Zhe Shen

In order to solve production defects such as shrinkage and porosity inside a certain train coupler casting in Anhui Xinhong Machinery Co.,Ltd., the main reasons of defects are found through the process of CAE simulation analysis and physical X ray detection to determine the location and morphology of casting defects and to reflect the actual situation of coupler filling and solidification process. The main reasons are found as follows: uneven thickness of casting structure, insufficient original gating and feeding system and etc. Through the process optimization and apply multidimensional vibration, then test validation, the train coupler casting which meets the technical requirements has been successfully produced, ensuring the smooth mass production of the company. ProCAST numerical simulation results have confirmed the rationality of the proposed work in optimization process measures in reducing and eliminating the shrinkage defects.


2021 ◽  
Vol 1035 ◽  
pp. 808-812
Author(s):  
Xing Yang Chang ◽  
Qi Shen ◽  
Wen Xue Fan ◽  
Hai Hao

Traditional casting process optimization usually adopts empirical trial and error method. Process parameters were modified repeatedly within a certain range until a satisfactory solution is obtained, which is costly and inefficient. Therefore, based on integrated computational materials engineering, Magnesium Alloy Simulation Integrated Platform (MASIP) was constructed. MASIP completed the automatic operation of the entire simulation process from the CAD model data input to the process-microstructure-performance. It realized the rapid optimization simulation prediction of process-microstructure-performance, and solved the problems of long cycle and low efficiency of traditional process optimization. This paper studied the low-pressure casting optimization process of magnesium alloy thin-walled cylindrical parts based on MASIP. The calculation took casting temperature, mold temperature and holding pressure as the optimized variables, and the yield strength of the casting as the target variable. The experimental results showed that MASIP can fairly complete the structure simulation and performance prediction of castings, greatly reduce the time cost of the calculation process, and improve the efficiency of process optimization.


2021 ◽  
pp. 151623
Author(s):  
Kaixuan Chen ◽  
Xuehua Wu ◽  
Aijun Zhang ◽  
Jiawei Zhang ◽  
Xiaohua Chen ◽  
...  

2015 ◽  
Vol 1088 ◽  
pp. 744-749
Author(s):  
Xian Zhong Lu ◽  
Xu Wei Wan ◽  
Xiao Ming Fan ◽  
Zhi Wang

According to the structure of cast copper cooling stave, two kinds of different pouring systems were designed, and the casting process numerical simulations were conducted with ProCAST software in order to project the foundry defects. Then adopting the process optimization based on the preliminary simulated results and determined the final casting technique of cast copper cooling stave. The results of trial production show that the cast copper cooling stave basically meets the requirements of technology.


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