Failure of a First-Stage Compressor Blade in an Aircraft Engine

Author(s):  
Alain Batailly ◽  
Mathias Legrand

Prediction of rotor/stator interaction phenomena between a blade-tip and the surrounding abradable coating deposited on the casing has seen recent promising numerical developments that revealed consistency with several experimental set-up. In particular, the location of critical rotational frequencies, damaged blade areas as well as the wear pattern along the casing circumference were accurately predicted for an interaction scenario involving a low-pressure compressor blade and the surrounding abradable coating deposited on a perfectly rigid casing. The structural behaviour of the blade in the vicinity of a critical rotational frequency however remains unclear as brutal amplitude variations observed experimentally could not be numerically captured without assuming contact loss or an improbable drastic and sudden change of the abradable coating mechanical properties during the interaction. In this paper, attention is paid to the structural behaviour of a high-pressure compressor blade at the neighbourhood of a critical rotational frequency. The interaction scenarios for two close rotational frequencies: Ωc and Ωc* are analyzed using empirical mode decomposition based on an adjusted B-spline interpolation of the time responses. The obtained results are compared to the interaction scenario dictated by the abradable coating removal history and the location of contact areas. The unstable nature of the blade vibratory response when the rotational frequency exceeds a critical rotational frequency is underlined and a plausible scenario arises for explaining a sudden and significant decrease of the blade amplitude of vibration without contact separation.


Mechanik ◽  
2018 ◽  
Vol 91 (3) ◽  
pp. 230-232
Author(s):  
Leszek Bielenda ◽  
Wojciech Obrocki ◽  
Maciej Masłyk ◽  
Jan Sieniawski

Results of comparison research of various sensors types used in the fatigue tests for aircraft engine compressor blade vibration amplitude measurement were analysed. Sensors under tests: inductive, capacitive, eddy-current, laser and vibration. Presented were sensors characteristics and their faults. Additional test stand instrumentation was designed and performed, including mounting bracket.


2021 ◽  
pp. 1-23
Author(s):  
Tim Brandes ◽  
Christian Koch ◽  
Stephan Staudacher

Abstract More and more attention is being devoted to assessing severity of the engine operation for a high number of flights in a minimum of time. Compressor erosion is one of the physical phenomena contributing to this severity. Hence, an effective method is developed which allows a general judgment of the severity of engine operation with regards to compressor erosion. The shortening of the camber line at blade leading edge is selected as the parameter describing the degree of severity. The particle impingement conditions experienced by compressor blades throughout a flight mission are computed using a flight mission simulation and a non-dimensional engine model. Local flow conditions of all compressor blade rows are derived from mean line computations. A dimensional analysis of a straight through swirling annulus flow led to a simplified model of particle separation within the compressor blade rows. It turns out, that bypass ratio, bleed setting and degree of particle separation changing from operating point to operating point are significant drivers of erosion. Fan root and booster suffer less from compressor erosion than the high pressure compressor. The flight segments taxi, take-off, take-off climb, climb and cruise are significantly impacting the severity of a flight mission with regards to compressor erosion.


2011 ◽  
Vol 18 (7) ◽  
pp. 1900-1908 ◽  
Author(s):  
Bok-Won Lee ◽  
Jungjun Suh ◽  
Hongchul Lee ◽  
Tae-gu Kim

Mechanik ◽  
2018 ◽  
Vol 91 (3) ◽  
pp. 205-209
Author(s):  
Wojciech Obrocki ◽  
Amadeusz Setkowicz ◽  
Maciej Masłyk ◽  
Jan Sieniawski

Article presents the research results of aircraft compressor blade damage length and its position influence on fatigue strength under high number cycles conditions. The criteria for blade damage detection classification and test research methodology were developed. Designed and tested the instrumentation for compressor blades fatigue tests. Fluorescent method was used to determine the source of fatigue cracking initiation and its propagation direction during fatigue test.


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