scholarly journals Modelling Interdependencies in an Electrical Motor Manufacturing Process Involving Deformable Material

2021 ◽  
Author(s):  
Izhar Oswaldo Escudero-Ornelas ◽  
Divya Tiwari ◽  
Michael Farnsworth ◽  
Ashutosh Tiwari

Electrical machines have recently received a lot of attention due to a variety of applications in several industries. Although advances in digital technologies have enabled more efficient production of electrical machines, faults are still identified at the end of the line tests. In order to avoid accumulation of defects during the production chain, it is desirable to identify faults early in the process. This can be achieved by identifying how critical process parameters and the interdependencies between them influence the occurrence of faults. This poses a challenge in electrical machine manufacturing because of the complexity involved in various manufacturing steps involving deformable material, an example is coil winding. This paper proposes a computational framework to model interdependencies in a complex electrical machine manufacturing process involving deformable material. A Discrete Event Simulation model representing the coil winding process demonstrated that input parameters such as wire tension and winding speed influence physical and electrical properties of the coil (enamelled copper wire) leading to generation of defects in the final product.

2013 ◽  
Vol 572 ◽  
pp. 239-244 ◽  
Author(s):  
Navid Shariatzadeh ◽  
Gunilla Sivard ◽  
Lars Lindberg

Current PLM systems have concentrated on product design, not on manufacturing engineering with its development of e.g. Material flows and layouts. This paper proposes an approach to describe how to represent the main required manufacturing process data using ontologies together with generic data standards. This approach makes it possible to develop translations between different software, and also providing users with the meaning of different concepts. It contributes to an efficient management of manufacturing information, with a focus on the material flow information as used in Discrete Event Simulation - DES.


10.5772/56842 ◽  
2013 ◽  
Vol 5 ◽  
pp. 36 ◽  
Author(s):  
M. Bevilacqua ◽  
F.E. Ciarapica ◽  
A. Crosta ◽  
G. Mazzuto ◽  
C. Paciarotti

This paper is based on a discrete-event simulation model and reproduces the sewing department of a clothing company involved in the fashion industry. It aims to quantitatively assess the effects of different production configurations on flow time and production capacity. In particular, the production phases of men's jackets are examined. Eight configurations are evaluated, stemming from the combination of two parameters: batch size and number of machines. For each configuration, the flow time, the production capacity and the waiting time are computed. A subsequent Design of Experiment (DoE) analysis has been performed on these configurations, with the aim of identifying significant single and combined effects of the above parameters on the results observed. The goal is to obtain improvements in the production process. The data provided by the simulation is used in order to make a critical analysis of the system production and leads to the formation of proposals for the improvement of the lay-out.


The first part of this paper is occupied by a description of two forms of constructing the magnetic electrical machine, which the author has adopted ; and the second, with the particulars of some experiments made with a view to determine the respective powers of these machines as compared with the common voltaic battery. In the first form of the instrument, a reel, round the periphery of which 200 feet of copper wire, one 20th of an inch in diameter and covered with stout sewing-silk, are coiled, is made to revolve on a spindle, placed in the axis of a system of horse-shoe magnets, so as to remain within the branches of the latter during its whole revolu­tion. The electric currents produced in the copper wire by mag­netic induction, while the coil is moved at right angles to the plane of the magnets, are conducted by means of four semicircular metallic flanges attached to the spindle, into cisterns of mercury, the one being positive, and the other negative; and which consequently act as the two poles of the battery. In the second form of the ap­paratus, a piece of soft iron, of which the ends are bent into the shape of two arms, and which is surrounded with a coil of 300 feet of copper wire, is made to revolve in front of the poles of a horse­ shoe magnet; its axis of motion coinciding with that of the magnet; and the electrical currents determined in the wire by this rotation, being collected in the same manner as in the former instrument. The author next details several series of experiments which he made for the purpose of ascertaining the relation observable between different velocities of rotation in these instruments and the corresponding effects: first, with regard to the deflection of a mag­netic galvanometer ; secondly, with regard to chemical decompo­sitions; thirdly, with regard to the production of sparks; and lastly, with regard to the intensity of the shock communicated to the hu­man body. He compares the effects produced by the magnetic electrical battery, first, when the coil consisted of one continuous length of wire ; secondly, when the coil was doubled upon itself so as to constitute two sets of conductors of half the length of the former ; thirdly, when, upon being again doubled, it composed four conductors of one quarter of the length of the first; and lastly, when, on being doubled a third time, the electric current was made to pass through eight wires, each one eighth of the original length of the single wire. It was found that by thus multiplying the channels of conduction, although both the magnetic and the luminous effects continue to be produced with scarcely any sensible difference of intensity, the power of effecting chemical decompositions becomes more and more impaired, and the physiological influence is weak­ened in a still more remarkable degree. In the four-stranded coil, in­ deed, no shock whatever could be produced, however rapidly the in­strument was made to revolve. The author endeavours to account for these variations of effect by the diminution of velocity in the elec­tric current, its quantity remaining unaltered, consequent on its division into several streams by the multiplied channels offered to its progress. He also tried the effects of conjoining the magnetic electrical machine with ordinary voltaic combinations; sometimes acting in cooperation, and at other times in opposition to one an­ other; and notices the corresponding results, which were sufficiently accordant with theory.


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