scholarly journals Combining Simulations and Machine Learning for Efficient Prediction of Process Parameters Evolution in Injection Moulding

2021 ◽  
Author(s):  
Albert Abio ◽  
Francesc Bonada ◽  
Oriol Pujol

In recent years, the emerging technologies in the context of Industry 4.0 have led to novel approaches in process monitoring and control, such as the introduction of Reinforcement Learning and Digital Twins. Consequently, large amounts of data, precise modelling and exhaustive simulations are required. The aim of this work is to propose a methodology based on the technique of backward selection to reduce the number of reference points in the simulation stage of manufacturing processes, enhancing the efficiency of data generation and the simplicity of the simulations. The methodology is proved in the particular case of plastic injection moulding simulations.

2020 ◽  
Vol 110 (9-10) ◽  
pp. 2439-2444
Author(s):  
Shukri Afazov ◽  
Daniele Scrimieri

Abstract This paper presents the development of a new chatter model using measured cutting forces instead of a mathematical model with empirical nature that describes them. The utilisation of measured cutting forces enables the prediction of real-time chatter conditions and stable machining. The chatter model is validated using fast Fourier transform (FFT) analyses for detection of chatter. The key contribution of the developed chatter model is that it can be incorporated in digital twins for process monitoring and control in order to achieve greater material removal rates and improved surface quality in future industrial applications involving machining processes.


2011 ◽  
Vol 301-303 ◽  
pp. 1714-1718
Author(s):  
Ji Meng Zhang ◽  
Hong Shuo Wang ◽  
Ben De Gan

In the automatic control system of industrial field, the production process monitoring and control process is dependent on Mutual coordination of various automation instrument, computer and corresponding actuators. The coordination is accurate or not, the key is signal transmission quality among those agencies. The application and selection of isolation device directly affect signal transmission. This paper discusses the application and choose of industrial site isolator from isolation principle, the principle and choose for isolator, commissioning and parameter selection based on practical application.


Author(s):  
Farhad Imani ◽  
Bing Yao ◽  
Ruimin Chen ◽  
Prahalada Rao ◽  
Hui Yang

Nowadays manufacturing industry faces increasing demands to customize products according to personal needs. This trend leads to a proliferation of complex product designs. To cope with this complexity, manufacturing systems are equipped with advanced sensing capabilities. However, traditional statistical process control methods are not concerned with the stream of in-process imaging data. Also, very little has been done to investigate nonlinearity, irregularity, and inhomogeneity in image stream collected from manufacturing processes. This paper presents the multifractal spectrum and lacunarity measures to characterize irregular and inhomogeneous patterns of image profiles, as well as detect the hidden dynamics of the underlying manufacturing process. Experimental studies show that the proposed method not only effectively characterizes the surface finishes for quality control of ultra-precision machining but also provides an effective model to link process parameters with fractal characteristics of in-process images acquired from additive manufacturing. This, in turn, will allow a swift response to processes changes and consequently reduce the number of defective products. The proposed fractal method has strong potentials to be applied for process monitoring and control in a variety of domains such as ultra-precision machining, additive manufacturing, and biomanufacturing.


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