scholarly journals Effect of residual stresses and cold-straightening on the compressive resistance of solid round steel columns

Author(s):  
Jin Xu

The objective of this research is to study the effects of residual stresses and cold-straightening on the compressive resistance of solid round steel columns. Thermal residual stresses in selected solid round sizes were determined from experimental study, finite element analysis, and previous research. In the experimental investigation, classical boring-out method using water-jet technology was applied on four samples with different diameters. Finite element models were constructed for the determination of thermal reidual stresses for columns with 12 different diameters. The results were then compared with results obtained from a recent study on the predictionof symmetrical residual stresses in solid rounds using X-ray diffraction method. For the non-symmetrical residual stresses arising from cold-straightening, the equation developed by Nitta and Thurlimann was adopted in the finite element modeling to study the effect of non-symmetrical residual stresses on the compressive resistance of solid round steel columns. The Finite Element Analysis has been conducted on different bar diameter (1.5 inch to 12 inch diameter) and length, as well as initial out-of-straightness.

2021 ◽  
Author(s):  
Jin Xu

The objective of this research is to study the effects of residual stresses and cold-straightening on the compressive resistance of solid round steel columns. Thermal residual stresses in selected solid round sizes were determined from experimental study, finite element analysis, and previous research. In the experimental investigation, classical boring-out method using water-jet technology was applied on four samples with different diameters. Finite element models were constructed for the determination of thermal reidual stresses for columns with 12 different diameters. The results were then compared with results obtained from a recent study on the predictionof symmetrical residual stresses in solid rounds using X-ray diffraction method. For the non-symmetrical residual stresses arising from cold-straightening, the equation developed by Nitta and Thurlimann was adopted in the finite element modeling to study the effect of non-symmetrical residual stresses on the compressive resistance of solid round steel columns. The Finite Element Analysis has been conducted on different bar diameter (1.5 inch to 12 inch diameter) and length, as well as initial out-of-straightness.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1358
Author(s):  
Jeong-Hun Kim ◽  
Chang-Hyun Baek ◽  
Sang-Kon Lee ◽  
Jong-Hun Kang ◽  
Joon-Hong Park ◽  
...  

Residual stress may influence the mechanical behavior and durability of drawn materials. Thus, this study develops a multiple reduction die (MRD) that can reduce residual stress during the drawing process. The MRD set consists of several die tips, die cases, and lubricating equipment. All the die tips of the MRD were disposed of simultaneously. Finite element analysis of the drawing process was performed according to the reduction ratio of each die tip, and the variables in drawing process with the MRD were optimized using a deep neural network to minimize the residual stress. Experiments on the drawing process with the conventional die and MRD were performed to evaluate the residual stress and verify the effectiveness of the MRD. The results of X-ray diffraction measurements indicated that the axial and hoop residual stresses on the surface were dramatically reduced.


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