scholarly journals Optimization of Tunnel Boring Machine (TBM) Disc Cutter Spacing in Jointed Hard Rock Using a Distinct Element Numerical Simulation

Author(s):  
Masoud Zare Naghadehi ◽  
Reza Mikaeil
2014 ◽  
Vol 651-653 ◽  
pp. 988-991 ◽  
Author(s):  
Nan Zhao ◽  
Li Wei Song

Full face rock tunnel boring machine in construction process, disc cutter put pressure on rock breaking, actually belongs to the process of energy transfer, from the point of view of energy analysis the energy transfer rules in the process of disc cutter rock breaking, based on CSM force prediction model, analysis disc cutter energy input and rock mass energy output efficiency ratio, for excavation with minimum energy efficiency. Taking S-536 Hong Kong water tunnel TBM as an example, When the penetration is 10mm, based on the energy efficiency ratio the optimal disc cutter spacing should be less than 70mm, than the actual average disc cutter spacing is small 2mm, rock mass as a reference the disc cutter rock breaking efficiency mechanism provides certain reference value for the cutter layout.


2018 ◽  
Vol 10 (1) ◽  
pp. 168781401875472 ◽  
Author(s):  
Wei Sun ◽  
Xiaobang Wang ◽  
Maolin Shi ◽  
Zhuqing Wang ◽  
Xueguan Song

A multidisciplinary design optimization model is developed in this article to optimize the performance of the hard rock tunnel boring machine using the collaborative optimization architecture. Tunnel boring machine is a complex engineering equipment with many subsystems coupled. In the established multidisciplinary design optimization process of this article, four subsystems are taken into account, which belong to different sub-disciplines/subsytems: the cutterhead system, the thrust system, the cutterhead driving system, and the economic model. The technology models of tunnel boring machine’s subsystems are build and the optimization objective of the multidisciplinary design optimization is to minimize the construction period from the system level of the hard rock tunnel boring machine. To further analyze the established multidisciplinary design optimization, the correlation between the design variables and the tunnel boring machine’s performance is also explored. Results indicate that the multidisciplinary design optimization process has significantly improved the performance of the tunnel boring machine. Based on the optimization results, another two excavating processes under different geological conditions are also optimized complementally using the collaborative optimization architecture, and the corresponding optimum performance of the hard rock tunnel boring machine, such as the cost and energy consumption, is compared and analysed. Results demonstrate that the proposed multidisciplinary design optimization method for tunnel boring machine is reliable and flexible while dealing with different geological conditions in practical engineering.


2020 ◽  
Vol 35 (2) ◽  
pp. 57-74
Author(s):  
Mohammad Hossein Arbabsiar ◽  
Mohammad Ali Ebrahimi Farsangi ◽  
Hamid Mansouri

Author(s):  
Chengjun Shao ◽  
Jianfeng Liao ◽  
Xiuliang Li ◽  
Hongye Su

The cutterhead driving system of tunnel boring machine is one of the key components for rock cutting and excavation. In this paper, a generalized nonlinear time-varying dynamic model is established for the hard rock TBM cutterhead driving system. Parametric uncertainties and nonlinearities and unknown disturbances exist in the dynamic model. An adaptive robust control strategy is proposed to compensate the uncertainties and nonlinearities to achieve precise cutterhead rotation speed control. In order to simulate the comprehensive performances of adaptive robust control controller, three different kinds of external force disturbances are added in this model. Compared to the traditional PID, ARC can effectively handle the different kinds of external force disturbances with sufficient small tracking errors.


2013 ◽  
Vol 35 (2) ◽  
pp. 3-17 ◽  
Author(s):  
Rafik Demagh ◽  
Fabrice Emeriault

Abstract The construction of shallow tunnels in urban areas requires a prior assessment of their effects on the existing structures. In the case of shield tunnel boring machines (TBM), the various construction stages carried out constitute a highly three-dimensional problem of soil/structure interaction and are not easy to represent in a complete numerical simulation. Consequently, the tunnelling- induced soil movements are quite difficult to evaluate. A 3D simulation procedure, using a finite differences code, namely FLAC3D, taking into account, in an explicit manner, the main sources of movements in the soil mass is proposed in this paper. It is illustrated by the particular case of Toulouse Subway Line B for which experimental data are available and where the soil is saturated and highly overconsolidated. A comparison made between the numerical simulation results and the insitu measurements shows that the 3D procedure of simulation proposed is relevant, in particular regarding the adopted representation of the different operations performed by the tunnel boring machine (excavation, confining pressure, shield advancement, installation of the tunnel lining, grouting of the annular void, etc). Furthermore, a parametric study enabled a better understanding of the singular behaviour origin observed on the ground surface and within the solid soil mass, till now not mentioned in the literature.


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