scholarly journals Gearbox Fault Diagnosis Based on Hierarchical Instantaneous Energy Density Dispersion Entropy and Dynamic Time Warping

Entropy ◽  
2019 ◽  
Vol 21 (6) ◽  
pp. 593 ◽  
Author(s):  
Guiji Tang ◽  
Bin Pang ◽  
Yuling He ◽  
Tian Tian

The accurate fault diagnosis of gearboxes is of great significance for ensuring safe and efficient operation of rotating machinery. This paper develops a novel fault diagnosis method based on hierarchical instantaneous energy density dispersion entropy (HIEDDE) and dynamic time warping (DTW). Specifically, the instantaneous energy density (IED) analysis based on singular spectrum decomposition (SSD) and Hilbert transform (HT) is first applied to the vibration signal of gearbox to acquire the IED signal, which is designed to reinforce the fault feature of the signal. Then, the hierarchical dispersion entropy (HDE) algorithm developed in this paper is used to quantify the complexity of the IED signal to obtain the HIEDDE as fault features. Finally, the DTW algorithm is employed to recognize the fault types automatically. The validity of the two parts that make up the HIEDDE algorithm, i.e., the IED analysis for fault features enhancement and the HDE algorithm for quantifying the information of signals, is numerically verified. The proposed method recognizes the fault patterns of the experimental data of gearbox accurately and exhibits advantages over the existing methods such as multi-scale dispersion entropy (MDE) and refined composite MDE (RCMDE).

2014 ◽  
Vol 2014 ◽  
pp. 1-13 ◽  
Author(s):  
Wei Dong

Aiming at the problem of online fault diagnosis for compensating capacitors of jointless track circuit, a dynamic time warping (DTW) based diagnosis method is proposed in this paper. Different from the existing related works, this method only uses the ground indoor monitoring signals of track circuit to locate the faulty compensating capacitor, not depending on the shunt current of inspection train, which is an indispensable condition for existing methods. So, it can be used for online diagnosis of compensating capacitor, which has not yet been realized by existing methods. To overcome the key problem that track circuit cannot obtain the precise position of the train, the DTW method is used for the first time in this situation to recover the function relationship between receiver’s peak voltage and shunt position. The necessity, thinking, and procedure of the method are described in detail. Besides the classical DTW based method, two improved methods for improving classification quality and reducing computation complexity are proposed. Finally, the diagnosis experiments based on the simulation model of track circuit show the effectiveness of the proposed methods.


2021 ◽  
Vol 63 (8) ◽  
pp. 465-471
Author(s):  
Shang Zhiwu ◽  
Yu Yan ◽  
Geng Rui ◽  
Gao Maosheng ◽  
Li Wanxiang

Aiming at the local fault diagnosis of planetary gearbox gears, a feature extraction method based on improved dynamic time warping (IDTW) is proposed. As a calibration matching algorithm, the dynamic time warping method can detect the differences between a set of time-domain signals. This paper applies the method to fault diagnosis. The method is simpler and more intuitive than feature extraction methods in the frequency domain and the time-frequency domain, avoiding their limitations and disadvantages. Due to the shortcomings of complex calculation, singularity and poor robustness, the paper proposes an improved method. Finally, the method is verified by envelope spectral feature analysis and the local fault diagnosis of gears is realised.


2022 ◽  
Vol 64 (1) ◽  
pp. 38-44
Author(s):  
Maosheng Gao ◽  
Zhiwu Shang ◽  
Wanxiang Li ◽  
Shiqi Qian ◽  
Yan Yu

A sudden fault in a rolling bearing (RB) results in a large amount of downtime, which increases the cost of operation and maintenance. In this paper, a real-time diagnosis and trend prediction method for RBs is proposed. In this method, a novel resampling dynamic time warping (RDTW) algorithm is presented and two new time-domain indicators (NTDIRs) called TALAP and TRCKT are defined, which can describe the wear degree and trend of an RB inner ring wear fault (IRWF). TALAP and TRCKT are proposed by comprehensively considering the stability and sensitivity of existing time-domain indicators (TDIRs). First, RDTW is used to align the healthy vibration signal with the fault vibration signal. Then, the residual signal that can be used to monitor the running condition is obtained. TALAP and TRCKT of the residual signal are calculated to judge the degree of wear. When the wear limit is reached, a fault alarm is sent out and the downtime needed for replacement can be accurately indicated. The experimental results show that the method can perform accurate diagnosis and trend prediction of inner ring wear faults of RBs.


2016 ◽  
Vol 693 ◽  
pp. 1539-1544 ◽  
Author(s):  
Zhi Wu Shang ◽  
Zhen Wu Liu ◽  
Ya Feng Li ◽  
Tai Yong Wang

Dynamic time warping used in speech recognition widely was migrated to fault feature extraction and diagnosis in time domain. Integration of phase compensation, slope weighted, derivative, sliding window connection, fast dynamic time planning method is applied to dynamic time warping method. And a new method of time-domain signal feature extraction and fault diagnostic based on improved dynamic time warping method of mechanical and electrical equipment was proposed. Identification and localization of fault signal characteristics may be done by improving dynamic time warping method to obtain a residual signal sequences with fault characterized sidebands and selecting the statistical characteristic parameters such as peak, RMS, kurtosis spectrum to complete identification and localization of fault signal characteristics. New time-domain fault trend prediction method of mechanical and electrical equipment was established based on new statistical parameter Thikat. A new idea and target was provided for fault diagnosis of mechanical and electrical equipment.


2020 ◽  
Vol 62 (8) ◽  
pp. 457-463 ◽  
Author(s):  
Shang Zhiwu ◽  
Liu Xia ◽  
Li Wanxiang ◽  
Gao Maosheng ◽  
Yu Yan

In order to improve fault feature extraction and diagnosis for rolling bearings, a fault diagnosis method based on fast dynamic time warping (fastDTW) and an adaptive Gaussian-Bernoulli deep belief network (AGBDBN) is proposed in this paper. Firstly, for the non-stationary vibration signal characteristics of the bearing, the fastDTW algorithm is used to calculate the residual vector of the fault signal, thereby enhancing the fault characteristic information. Then, according to the continuous vibration value of the bearing vibration signal, a standard deep belief network (DBN) is improved to deal with the problem that the optimal setting for the learning rate is difficult to achieve in the deep neural network training process and the AGBDBN model is used for fault diagnosis. Finally, the proposed method is compared with a variety of model diagnosis methods. The experimental results show that the proposed method achieved good diagnostic results.


Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1041 ◽  
Author(s):  
Yang Liu ◽  
Lixiang Duan ◽  
Zhuang Yuan ◽  
Ning Wang ◽  
Jianping Zhao

The effective fault diagnosis in the prognostic and health management of reciprocating compressors has been a research hotspot for a long time. The vibration signal of reciprocating compressors is nonlinear and non-stationary. However, the traditional methods applied to processing such signals have three issues, including separating the useful frequency bands from overlapped signals, extracting fault features with strong subjectivity, and processing the massive data with limited learning abilities. To address the above issues, this paper, which is based on the idea of deep learning, proposed an intelligent fault diagnosis method combining Local Mean Decomposition (LMD) and the Stack Denoising Autoencoder (SDAE). The vibration signal is firstly decomposed by LMD and reconstructed based on the cross-correlation criterion. The virtual noise channel is constructed to reduce the noise of the vibration signal. Then, the de-noised signal is input into the trained SDAE model to learn the fault features adaptively. Finally, the conditions of the reciprocating compressor valve are classified by the proposed method. The results show that classification accuracy is 92.72% under the condition of a low signal-noise ratio, which is 5 percentage points higher than that of the traditional methods. This shows the effectiveness and robustness of the proposed method.


Author(s):  
Rajshekhar ◽  
Ankur Gupta ◽  
A. N. Samanta ◽  
B. D. Kulkarni ◽  
V. K. Jayaraman

Entropy ◽  
2019 ◽  
Vol 21 (11) ◽  
pp. 1106
Author(s):  
Wenhua Du ◽  
Xiaoming Guo ◽  
Xiaofeng Han ◽  
Junyuan Wang ◽  
Jie Zhou ◽  
...  

Minimum entropy deconvolution (MED) is not effective in extracting fault features in strong noise environments, which can easily lead to misdiagnosis. Moreover, the noise reduction effect of MED is affected by the size of the filter. In the face of different vibration signals, the size of the filter is not adaptive. In order to improve the efficiency of MED fault feature extraction, this paper proposes a firefly optimization algorithm (FA) to improve the MED fault diagnosis method. Firstly, the original vibration signal is stratified by white noise-assisted singular spectral decomposition (SSD), and the stratified signal components are divided into residual signal components and noisy signal components by a detrended fluctuation analysis (DFA) algorithm. Then, the noisy components are preprocessed by an autoregressive (AR) model. Secondly, the envelope spectral entropy is proposed as the fitness function of the FA algorithm, and the filter size of MED is optimized by the FA algorithm. Finally, the preprocessed signal is denoised and the pulse enhanced with the proposed adaptive MED. The new method is validated by simulation experiments and practical engineering cases. The application results show that this method improves the shortcomings of MED and can extract fault features more effectively than the traditional MED method.


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