scholarly journals Numerical Study of Flow Maldistribution in Multi-Plate Heat Exchangers Based on Robust 2D Model

Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3121 ◽  
Author(s):  
Arkadiusz Brenk ◽  
Pawel Pluszka ◽  
Ziemowit Malecha

Plate heat exchangers (PHE) are characterized by high heat transfer efficiency and compactness. An exploitation problem of the PHE is related to flow maldistribution, which can make part of the PHE idle, resulting in overheating and damage. Making geometrical modifications to the PHE can help reduce flow maldistribution. Modifications should be kept to a minimum, so as not to complicate the production process. There is a large number of possible geometrical modifications, which simply considers additional obstacles or stream dividers. To test all of them would be impractical and would also take a prohibitively long amount of time to obtain experimental measurements. A typical PHE is characterized by a complex system of channels. Making numerical calculations of its 3D model can be prohibitively time and resource-consuming. The present work introduces a physically consistent methodology of the transformation of a real 3D geometry to its 2D representation. Its main novelty is to assure the same pressure drop balance remains between the 3D and 2D geometries. This is achieved by a preservation of the same cumulative pressure losses in both geometries. The proposed innovative approach levels the pressure balance difference by adding properly designed local geometrical modifications. The developed methodology allowed a wide range of parameter space and various geometrical modifications to be investigated, and revealed geometrical optimizations leading to the improved performance of the PHE. To minimize the influence of other factors, an incompressible and single-phase flow was studied.


Author(s):  
Toshihiko Shakouchi ◽  
Yusuke Matsumoto ◽  
Koichi Tsujimoto ◽  
Toshitake Ando

Abstract Heat exchangers are used widely in many fields, and various kinds of exchanger have been developed according to the requirement of the practical applications. Recently, heat exchangers that are highly efficient or compact have become more desirable from the viewpoint of energy conservation, and several new types have been developed, such as a compact fin tube type and a double tube type having an inner pipe with a special geometry. In this study, the flow and heat transfer characteristics of a petal-shaped double tube with a large wetted perimeter of six and five petals and five shallow petals and the effect of tube shape on the heat transfer and heat transfer efficiency were examined experimentally. The heat transfer of the double tube with a petal-shaped inner tube was increased because of the large wetted perimeter, but the pressure loss by friction increased. The optimal shape of the petal-shaped double tube with a high heat transfer performance and the greatest efficiency is discussed.



Energies ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 6590
Author(s):  
Toshihiko Shakouchi ◽  
Kazuma Yamamura ◽  
Koichi Tsujimoto ◽  
Toshitake Ando

Conventional circular double or triple tube type heat exchanger, DHE or THE, is one of the compact heat exchangers; a large number of studies have been performed to improve their heat transfer performance. The authors demonstrated that a petal-shaped special DHE with a large wet perimeter yields a high heat transfer efficiency, η. In this study, the DHE with six or five petals-, five shallow petals-, and circular-inner tubes were used. To further improve the η of the DHE, a THE with a petal-shaped inner tube along with the middle and outer circular tubes were used. Hot water flowed through the inner tube and cold water flowed through the middle and outer tubes as a counter current flow. The heat transfer was approximately equal; however, the flow resistance (pressure loss) of the outer tube of the DHE could be decreased using the middle and outer tubes under the same amount of cold water as the DHE; consequently, the η could be improved. In addition, the effect of changing the flow path of the hot- and cold-water flows on the η was examined.



2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Haojie Li ◽  
Yanrong Chen ◽  
Yunfei Yan ◽  
Cheng Hu ◽  
Hu Fan ◽  
...  

In consideration of high heat transfer efficiency and stable combustion, a new type of microplanar combustor for micro-thermophotovoltaic (micro-TPV) system is proposed, in which the heat transfer is enhanced by staggered cylindrical array. The numerical study results indicate that the temperature of radiation wall of cylindrical-array combustor is higher and more uniform comparing with the conventional-channel combustor, the application of cylindrical-array make the effective radiation of the combustor increase 34.55% and reach to 35.98 W. Moreover, with inlet velocity increase from 4 m/s to 16 m/s, the cylindrical-array combustor shows the better stability of combustion, which the position of the flame moves 4.8 mm in the cylindrical-array combustor and 9.1 mm in the conventional-channel combustor. However, the 0.5–4.5 equivalence ratio range for stable combustion is slightly narrower than 0.4–6.0 in the conventional-channel combustor. To extend the equivalence ratio range, one row of cylindrical array was canceled, and the distribution length of cylindrical array was reduced to 10 mm, After this improvement, the equivalence ratio range is extended to 0.3–5.5, and the negative effect on the flame stability of the cylindrical array is basically eliminated.



2019 ◽  
Vol 33 (9) ◽  
pp. 4401-4406
Author(s):  
Seong-Yeop Kang ◽  
Sae-Rom So ◽  
Yong Son ◽  
Seonghun Park ◽  
Man-Yeong Ha ◽  
...  


2021 ◽  
Vol 245 ◽  
pp. 01048
Author(s):  
Bin Ren ◽  
Xuchen Zhu ◽  
Yannan Du ◽  
Zhe Pu ◽  
Hongliang Lu ◽  
...  

Plate heat exchangers are new-type compact heat exchangers with high heat transfer efficiency widely used in heating, food, medicine, shipbuilding and petrochemical industries. However, only the laboratory testing can accurately obtain the real heat transfer and flow resistance performance of plate heat exchanger. In this paper, the basic principles of modified Wilson plot method and equal velocity method are firstly introduced. Then the testing system including flow chart and testing instruments are discussed. Finally, contrast experiments using the different two methods are conducted. The results showed that for plate heat exchangers with equal channel, the equal velocity method and modified Wilson plot method can both be used to test the convective heat transfer performance of plate heat exchanger. The equal velocity method is recommended because the deformation of plate is relatively smaller.



2014 ◽  
Vol 971-973 ◽  
pp. 650-653
Author(s):  
Ya Nan Wang

this paper introduces research of plate heat exchanger, and describes the working principle of a plate heat exchanger. Plate heat exchangers have many advantages.For example: high heat transfer efficiency, small end temperature, pressure drop, saving space, saving installation costs. This paper analysis performance of experiment test , making plate heat exchanger improved.



2011 ◽  
Vol 347-353 ◽  
pp. 3798-3803
Author(s):  
Yong Qi Liu ◽  
Xiang Chun Chen

As ceramic oxidation bed has high heat transfer efficiency, now, great attention has been given on it. In the oxidation bed, between the honeycomb holes of the fore-and-aft blocks of ceramic honeycombs, there are dislocation relationships. The effect of dislocation relationship on the pressure drop of the oxidation bed was numerically simulated by Fluent software. The results show that, between the two blocks of closely adjacent ceramic honeycombs, when a gap distance of 1mm was left, compared to the situation the gap distance is 0, the overall resistance loss of the oxidation bed reduced vast.



2008 ◽  
Vol 130 (5) ◽  
Author(s):  
N. Srihari ◽  
Sarit K. Das

Transient analysis helps us to predict the behavior of heat exchangers subjected to various operational disturbances due to sudden change in temperature or flow rates of the working fluids. The present experimental analysis deals with the effect of flow distribution on the transient temperature response for U-type and Z-type plate heat exchangers. The experiments have been carried out with uniform and nonuniform flow distributions for various flow rates. The temperature responses are analyzed for various transient characteristics, such as initial delay and time constant. It is also possible to observe the steady state characteristics after the responses reach asymptotic values. The experimental observations indicate that the Z-type flow configuration is more strongly affected by flow maldistribution compared to the U-type in both transient and steady state regimes. The comparison of the experimental results with numerical solution indicates that it is necessary to treat the flow maldistribution separately from axial thermal dispersion during modeling of plate heat exchanger dynamics.



2011 ◽  
Vol 133 (7) ◽  
Author(s):  
Giulio Lorenzini ◽  
Simone Moretti

High performance heat exchangers represent nowadays the key of success to go on with the trend of miniaturizing electronic components as requested by the industry. This numerical study, based on Bejan’s Constructal theory, analyzes the thermal behavior of heat removing fin modules, comparing their performances when operating with different types of fluids. In particular, the simulations involve air and water (as representative of gases and liquids), to understand the actual benefits of employing a less heat conductive fluid involving smaller pressure losses or vice versa. The analysis parameters typical of a Constructal description (such as conductance or Overall Performance Coefficient) show that significantly improved performances may be achieved when using water, even if an unavoidable increase in pressure losses affects the liquid-refrigerated case. Considering the overall performance: if the parameter called Relevance tends to 0, air prevails; if it tends to 1, water prevails; if its value is about 0.5, water prevails in most of the case studies.



2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Stephen P. Lynch ◽  
Narayan Sundaram ◽  
Karen A. Thole ◽  
Atul Kohli ◽  
Christopher Lehane

Complex vortical secondary flows that are present near the endwall of an axial gas turbine blade are responsible for high heat transfer rates and high aerodynamic losses. The application of nonaxisymmetric, three-dimensional contouring to the endwall surface has been shown to reduce the strength of the vortical flows and decrease total pressure losses when compared with a flat endwall. The reduction in secondary flow strength with nonaxisymmetric contouring might also be expected to reduce endwall heat transfer. In this study, measurements of endwall heat transfer were taken for a low-pressure turbine blade geometry with both flat and three-dimensional contoured endwalls. Endwall oil flow visualization indicated a reduction in the passage vortex strength for the contoured endwall geometry. Heat transfer levels were reduced by 20% in regions of high heat transfer with the contoured endwall, as compared with the flat endwall. The heat transfer benefit of the endwall contour was not affected by changes in the cascade Reynolds number.



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