scholarly journals Investigation by Digital Image Correlation of Mixed Mode I and II Fracture Behavior of Metallic IASCB Specimens with Additive Manufactured Crack-Like Notch

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 400 ◽  
Author(s):  
Ivo Campione ◽  
Tommaso Maria Brugo ◽  
Giangiacomo Minak ◽  
Jelena Janković Tomić ◽  
Nebojša Bogojević ◽  
...  

This work investigates the fracture behavior of maraging steel specimens manufactured by the selective laser sintering (SLS) technology, in which a crack-like notch (sharp notch) was directly produced during the additive manufacturing (AM) process. For the evaluation of the fracture toughness, the inclined asymmetrical semi-circular specimen subjected to three points loading (IASCB) was used, allowing to cover a wide variety of Mode I and II combinations. The effectiveness of manufacturing crack-like notches via the SLS technique in metals was evaluated by comparing the obtained experimental results with the ones obtained with pre-cracks induced by fatigue loading. The investigation was carried out by using the digital image correlation (DIC) technique, that allowed the evaluation of the full displacement fields around the crack tip. The displacement field was then used to compute the stress intensity factors (SIFs) for various combinations of Mode I and II, via a fitting technique which relies on the Williams’ model for the displacement. The SIFs obtained in this way were compared to the results obtained with the conventional critical load method. The results showed that the discrepancy between the two methods reduces by ranging from Mode I to Mode II loading condition. Finally, the experimental SIFs obtained by the two methods were described by the mixed mode local stress criterium.

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1084
Author(s):  
Tommaso Maria Brugo ◽  
Ivo Campione ◽  
Giangiacomo Minak

In this work, the fracture mechanics properties of polyamide (PA) specimens manufactured by the selective laser sintering (SLS) technology are investigated, in which an embedded crack-like notch was inserted in the design and produced during the additive manufacturing (AM) phase. To cover a wide variety of mode I/II mixity levels, the inclined asymmetrical semicircular specimen subjected to three points loading (IASCB) was employed. The investigation was carried out by analyzing the full displacement field in the proximity of the crack tip by means of the digital image correlation (DIC) technique. To characterize the material, which exhibits a marked elastic-plastic behavior, the quantity J-integral was evaluated by two different methods: the first one exploits the full fields measured by the DIC, whereas the second one exploits the experimental load–displacement curves along with FEM analysis. The DIC methodology was experimentally validated and proposed as an alternative method to evaluate the J-integral. It is especially suited for conditions in which it is not possible to use the conventional LDC method due to complex and possibly unknown loading conditions. Furthermore, results showed that the AM technique could be used effectively to induce cracks in this type of material. These two aspects together can lead to both a simplification of the fracture characterization process and to the possibility of dealing with a wider number of practical, real-world scenarios. Indeed, because of the nature of the additive manufacturing process, AM crack-like notches can be sintered even having complex geometry, being three-dimensional and/or inside the tested structure.


2019 ◽  
Vol 9 (8) ◽  
pp. 1625 ◽  
Author(s):  
Tal ◽  
Rubino ◽  
Rosakis ◽  
Lapusta

Accurate measurements of displacements around opening or interfacial shear cracks (shear ruptures) are challenging when digital image correlation (DIC) is used to quantify strain and stress fields around such cracks. This study presents an algorithm to locally adjust the displacements computed by DIC near frictional interfaces of shear ruptures, in order for the local stress fields to satisfy the continuity of tractions across the interface. In the algorithm, the stresses near the interface are extrapolated by local polynomials that are constructed using a constrained inversion. This inversion is such that the traction continuity (TC) conditions are satisfied at the interface while simultaneously matching the displacements produced by the DIC solution at the pixels closest to the center of the subset, where the DIC fields are more accurate. We apply the algorithm to displacement fields of experimental shear ruptures obtained using a local DIC approach and show that the algorithm produces the desired continuous traction field across the interface. The experimental data are also used to examine the sensitivity of the algorithm against different geometrical parameters related to construction of the polynomials in order to avoid artifacts in the stress field.


Sign in / Sign up

Export Citation Format

Share Document