Effect of Thermomechanical Treatment on Acicular Ferrite Formation in Ti–Ca Deoxidized Low Carbon Steel
Transformation behaviors and mechanical properties under thermomechanical treatment conditions of Ti–Ca deoxidized low carbon steel were studied in comparison to Al–Ca treated steel. A thermomechanical simulation and a hot rolling experiment were carried out. Inclusions and microstructures were characterized, and the transformation mechanism was analyzed. The results indicated that typical inclusions in Ti–Ca deoxidized steel were TiOx-MnS-Al2O3-CaO, TiOx-MnO-Al2O3-CaO, and TiOx-MnS, which were effective for acicular ferrite (AF) nucleation. Acicular ferrite formation temperature decreased with an increase in cooling rate. A fine AF dominant microstructure was formed under a high driving force for the transformation from austenite to ferrite at lower temperatures. A high deformation of 43–65% discouraged the formation of acicular ferrite because of the increase in austenite grain boundaries serving as nucleation sites. The fraction of high-angled grain boundaries that acted as obstacles to cleavage cracks was the highest in the sample cooled at 5 °C/s because of full AF structure formation. The hardness increased significantly as the cooling rate increased from 2 to 15 °C/s, whereas it decreased under the condition of deformation because of the formation of (quasi-)polygonal ferrite. By applying accelerated water cooling, the mechanical properties, particularly impact toughness, were significantly improved as a result of fine AF microstructure formation.