Effects of ultrasonic surface rolling process on tribological behavior of 4Cr13 stainless steel

Ultrasonic surface rolling (USR) process is a novel surface strengthening technique based on the tool head's high-frequency impact on the workpiece. USR can cause severe plastic deformation on the superficial surface of metal material, and greatly improving the mechanical properties of the material. This paper elucidates the effects of USR passes on the surface roughness, sample height, microstructure, microhardness, residual stress, and tribological properties of 4Cr13 stainless steel. The results revealed that multiple USR treatments refined the near-surface layer grain of the sample. Compared with untreated sample, USR treatments significantly improved the surface roughness and microhardness of the samples. Obvious compressive residual stress and plastic deformed with a maximum value of about -723 MPa and a depth of about 229 μm were also introduced into the sample surface. Under a dry friction environment, the samples that underwent the USR treatments exhibited significantly enhanced wear resistance, and six rolling passes were found to be the most suitable treatment.

Ablation efficiency of gold at fs/ps laser treatment in water and air

A comparison of single-pulse laser ablation of gold target by pulses with a 0.3–10 ps duration and a wavelength of 515 nm in air and in water was performed. The radiation was focused on the sample surface through the objectives with numerical apertures NA = 0.65 and 0.25. The influence of the medium, pulse duration, and spot size on the crater morphology was studied. A significant difference in crater morphology was found for different lenses. The ablation efficiency was studied by measuring the profiles of single-shot pulse craters using scanning force microscopy. The contribution of filamentation to the ablation process is shown quantitatively.

Influence of Defects to Zr65Cu18Ni7Al10 Bulk Metallic Glass Properties Under Dynamic Compression

The Zr65Cu18Ni7Al10 bulk metallic glass with smaller diameter exhibits higher fracture strength under dynamic compression, which is ascribed to concentration of flow defect. The density of shear bands in the sample surface will increase with decreasing of the diameter, whereas, average distance and width of tear ridges in the fracture surface will increase with larger diameter. In addition, the volume of shear transformation zone can be estimated, which presents a ductile-to-brittle transition with the change of diameter. The physical graph of shear transformation zone can be obtained from the experimental analysis.

Laser beam welding setup for the coaxial combination of two laser beams to vary the intensity distribution

Deep-penetration laser beam welding is highly dynamic and affected by many parameters. Several investigations using differently sized laser spots, spot-in-spot laser systems, and multi-focus optics show that the intensity distribution is one of the most influential parameters; however, the targeted lateral and axial intensity design remains a major challenge. Therefore, a laser processing optic has been developed that coaxially combines two separate laser sources/beams with different beam characteristics and a measuring beam for optical coherence tomography (OCT). In comparison to current commercial spot-in-spot laser systems, this setup not only makes it possible to independently vary the powers of the two laser beams but also their focal planes, thus facilitating the investigation into the influence of specific energy densities along the beam axis. First investigations show that the weld penetration depth increases with increasing intensities in deeper focal positions until the reduced intensity at the sample surface, due to the deep focal position, is no longer sufficient to form a stable keyhole, causing the penetration depth to drop sharply.

INVESTIGATION OF TUNGSTEN SURFACE CARBIDIZATION UNDER PLASMA IRRADIATION

This paper presents the results of a study of the formation of a carbidized layer under various experimental conditions and the choice of optimal parameters for carbidization of a tungsten surface under plasma irradiation. To study the effect of the surface temperature of a tungsten sample and the duration of plasma irradiation, experiments were carried out at a sample surface temperature of 1300 °C and 1700 °C with an irradiation duration of 300–2400 s. Analysis of the research results showed that the maximum formation of W2C on the surface is observed at a test temperature of 1700 °C. At a temperature of 1300 °C, the phase composition of the carbidized layer depends on the duration of plasma irradiation. According to the literature analysis, the formation of WC occurs on the surface of tungsten, from which C diffuses into the particle and forms the underlying layer of W2C. With an increase in the ion fluence, depending on the irradiation time and the temperature of the sample surface, the diffusion of C into W accelerates, the WC content decreases, and W2C becomes the dominant carbide compound.

Research on Cavitation Characteristics of Two-Throat Nozzle Submerged Jet

Ship fouling not only increases ship resistance and fuel consumption but is equally a type of biological invasion, which causes severe ecological damage. Submerged cavitation jet cleaning is an environmentally friendly, high-efficiency, and energy-saving cleaning method. The nozzle structure has an essential influence on the cleaning effect. Thus, a two-throat nozzle was designed for application in submerged cavitation jet cleaning. To investigate the cavitation characteristics of the two-throat nozzle, a high-speed photographic visualization experiment and an erosion experiment concerning the submerged cavitation jet were carried out in this study. The frame-difference method (FDM) was used to analyze the dynamic changes in the cavitation cloud in a single period. The dynamic changes in the cavitation cloud and the characteristics of the submerged cavitation jet were investigated under different inlet pressures. The sample mass loss and the macroscopic and microscopic changes in surface morphology were used to evaluate the cavitation intensity of the two-throat nozzle submerged jet. The experimental results demonstrate that the two-throat nozzle has a good cavitation effect, and the cavitation cloud of the submerged jet has obvious periodicity. With the increase in inlet pressure, the length, width, and area of the cavitation cloud continue to increase, and the shedding frequency of the cavitation cloud continues to decrease. The intensity of cavitation erosion is related to target distance and impact time. There is an appropriate target distance by which to achieve the optimal cavitation effect. The collapse of cavitation bubbles near the sample surface is related to the erosion distribution on the sample surface. Moreover, the magnitude of the absolute values of the root-mean-square surface roughness and surface skewness increase with cavitation intensity. The results in this paper are helpful for a better understanding of the cavitation characteristics of the two-throat nozzle submerged jet.

Nondestructive Evaluation of Special Defects Based on Ultrasound Metasurface

We demonstrate the nondestructive evaluation by means of directional ultrasound emitted from a planar metasurface. The ultrasound metasurface is designed to generate the collimated and directional ultrasound efficiently in a planar configuration, which is endowed with the full-2π-range phase manipulation ability and high transmittance up to 80%. We employ the directional emission based on the ultrasound metasurface to innovate the traditional nondestructive evaluation methods, benefited from the freely controlled directivity and the superior fitness to sample surface of the planar metasurface. Merits of this innovative application are evidenced by the remarkable accuracy (higher than 98%) in the thickness evaluation, and precise detection (accuracy higher than 96%) of the special defect inside the V-shaped workpiece which is intractable to be inspected conventionally. The implementation of the metasurface-based directional ultrasound emission in the nondestructive evaluation bears the advantages of high coupling efficiency, superior fitness, high accuracy, and applicability to special defect, providing new solutions to the challenges in conventional defect detection and promotes the development in the nondestructive evaluation applications.

Quantification Analysis of Geometric Characteristics of Micro Crack Network On Fault Rock Surface

Fault is a common water conduit in coal mine, and the cracks of fault rock will greatly affect its permeability. In this study, three fault samples obtained in the mining area in Southwest Shandong of China was tested and observed by SEM, XRD and plane-polarized light microscope. The geometric characteristics, including crack density, fractal dimension and crack connectivity, of the crack network on the sample surface were calculated. Combined with the mineral content obtained by XRD, the nonuniformity coefficient of mineral composition in rock is defined. The results show that the crack geometric characteristics of the three samples are quite different and the above geometric parameters of crack network on three fault rock samples are correlated. The optical photomicrographs and SEM images show that the crack network is developed most in the fault rock samples with the least clay content. The study suggests that the nonuniformity coefficient of rock samples is positively correlated with the geometric characteristic of crack network. The difference in the crack network of fault rock samples is related to the coefficient of friction of clay.

Characterizing the Chemical Structure of Ti3C2Tx MXene by Angle-Resolved XPS Combined with Argon Ion Etching

Angle-resolved XPS combined with argon ion etching was used to characterize the surface functional groups and the chemical structure of Ti3C2Tx MXene. Survey scanning obtained on the sample surface showed that the sample mainly contains C, O, Ti and F elements, and a little Al element. Analyzing the angle-resolved narrow scanning of these elements indicated that a layer of C and O atoms was adsorbed on the top surface of the sample, and there were many O or F related Ti bonds except Ti–C bond. XPS results obtained after argon ion etching indicated staggered distribution between C–Ti–C bond and O–Ti–C, F–Ti bond. It is confirmed that Ti atoms and C atoms were at the center layer of Ti3C2Tx MXene, while O atoms and F atoms were located at both the upper and lower surface of Ti3C2 layer acting as surface functional groups. The surface functional groups on the Ti3C2 layer were determined to include O2−, OH−, F− and O−–F−, among which F atoms could also desorb from Ti3C2Tx MXene easily. The schematic atomic structure of Ti3C2Tx MXene was derived from the analysis of XPS results, being consistent with theoretical chemical structure and other experimental reports. The results showed that angle-resolved XPS combing with argon ion etching is a good way to analysis 2D thin layer materials.

The synergistic effect of CuBi2O4 and Co-Pi: improve the PEC activity of BiVO4 based composite materials

Reducing the reaction barrier on the photoelectrode surface and increasing the water oxidation power of the sample surface are the key issues to improve the photoelectrochemical (PEC) water splitting performances....