scholarly journals The Hydrodynamics and Mixing Performance in a Moving Baffle Oscillatory Baffled Reactor through Computational Fluid Dynamics (CFD)

Processes ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1236
Author(s):  
Hamid Mortazavi ◽  
Leila Pakzad

Oscillatory baffled reactors (OBRs) have attracted much attention from researchers and industries alike due to their proven advantages in mixing, scale-up, and cost-effectiveness over conventional stirred tank reactors (STRs). This study quantitatively investigated how different mixing indices describe the mixing performance of a moving baffle OBR using computational fluid dynamics (CFD). In addition, the hydrodynamic behavior of the reactor was studied, considering parameters such as the Q-criterion, shear strain rate, and velocity vector. A modification of the Q-criterion showed advantages over the original Q-criterion in determination of the vortices’ locations. The dynamic mesh tool was utilized to simulate the moving baffles through ANSYS/Fluent. The mixing indices studied were the velocity ratio, turbulent length scale, turbulent time scale, mixing time, and axial dispersion coefficient. We found that the oscillation amplitude had the most significant impact on these indices. In contrast, the oscillatory Reynolds number did not necessarily describe the mixing intensity of a system. Of the tested indices, the axial dispersion coefficient showed advantages over the other indices for quantifying the mixing performance of a moving baffle OBR.

2019 ◽  
Vol 17 (1) ◽  
pp. 82
Author(s):  
Mohd Fadhil Majnis ◽  
Mohamad Rawad Jalwan

A two-dimensional domain of multiphase flow analyses in this study using the Volume of Fluid (VOF) model was carried out in order to simulate and predict the fluid flows and mixing performance of two miscible liquids in various microchannel configurations. The various microchannels configurations were designed accordingly and the simulation was carried out based on the justified conditions, assumptions and considerations by using the commercial computational fluid dynamics (CFD) software, FLUENT. The grid type and size of the computational domain were verified in terms of stability by performing the grid independence analysis. The result showed that static mixing would be possible to achieve in various configurations of microchannels, however, the simulation results predicted that it appeared to be more efficient in complex and retrofitted microchannels. It showed the potential to promote and enhance chaotic advection, compositions distribution, and diffusivity as compared to basic microchannels that are mostly dependent only on the injection focus. Furthermore, the Reynolds number appeared to be a significant factor to enhance the mixing performance in microchannel beside the configurations.


Author(s):  
Ian Torotwa ◽  
Changying Ji

In this study, turbulent flow fields in a baffled vessel stirred by counter-axial flow impeller have been investigated in comparison to the Rushton turbine. The resultant turbulence was numerically predicted using computational fluid dynamics (CFD). Turbulence models were developed in ANSYS Fluent 18.1 solver using the Navier-Stokes equation with the standard k-ε turbulence model. The Multiple Reference Frame (MRF) approach was used to simulate the impeller action in the vertical and horizontal planes of the stirred fluid volume. Velocity profiles generated from the simulations were used to predict and compare the performance of the two designs. To validate the CFD model, the simulation results were compared with experimental results from existing work and a satisfactory agreement was established. It was concluded that the counter-axial flow impeller could provide better turbulence characteristics that would improve the quality of mixing systems.


1996 ◽  
Vol 33 (9) ◽  
pp. 163-170 ◽  
Author(s):  
Virginia R. Stovin ◽  
Adrian J. Saul

Research was undertaken in order to identify possible methodologies for the prediction of sedimentation in storage chambers based on computational fluid dynamics (CFD). The Fluent CFD software was used to establish a numerical model of the flow field, on which further analysis was undertaken. Sedimentation was estimated from the simulated flow fields by two different methods. The first approach used the simulation to predict the bed shear stress distribution, with deposition being assumed for areas where the bed shear stress fell below a critical value (τcd). The value of τcd had previously been determined in the laboratory. Efficiency was then calculated as a function of the proportion of the chamber bed for which deposition had been predicted. The second method used the particle tracking facility in Fluent and efficiency was calculated from the proportion of particles that remained within the chamber. The results from the two techniques for efficiency are compared to data collected in a laboratory chamber. Three further simulations were then undertaken in order to investigate the influence of length to breadth ratio on chamber performance. The methodology presented here could be applied to complex geometries and full scale installations.


2021 ◽  
Vol 54 ◽  
pp. 102207
Author(s):  
Cristian Inostroza ◽  
Alessandro Solimeno ◽  
Joan García ◽  
José M. Fernández-Sevilla ◽  
F. Gabriel Acién

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 332
Author(s):  
Hong Yong Sohn ◽  
De-Qiu Fan ◽  
Amr Abdelghany

The development of a novel ironmaking technology based on fine iron ore concentrate in a flash reactor is summarized. The design of potential industrial reactors for flash ironmaking based on the computational fluid dynamics technique is described. Overall, this simulation work has shown that the size of the reactor used in the novel flash ironmaking technology (FIT) can be quite reasonable vis-à-vis the blast furnaces. A flash reactor of 12 m diameter and 35 m height with a single burner operating at atmospheric pressure would produce 1.0 million tons of iron per year. The height can be further reduced by either using multiple burners, preheating the feed gas, or both. The computational fluid dynamics (CFD)-based design of potential industrial reactors for flash ironmaking pointed to a number of features that should be incorporated. The flow field should be designed in such a way that a larger portion of the reactor is used for the reduction reaction but at the same time excessive collision of particles with the wall must be avoided. Further, a large diameter-to-height ratio that still allows a high reduction degree should be used from the viewpoint of decreased heat loss. This may require the incorporation of multiple burners and solid feeding ports.


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