scholarly journals Fault Diagnosis of Rotating Machinery under Noisy Environment Conditions Based on a 1-D Convolutional Autoencoder and 1-D Convolutional Neural Network

Sensors ◽  
2019 ◽  
Vol 19 (4) ◽  
pp. 972 ◽  
Author(s):  
Xingchen Liu ◽  
Qicai Zhou ◽  
Jiong Zhao ◽  
Hehong Shen ◽  
Xiaolei Xiong

Deep learning methods have been widely used in the field of intelligent fault diagnosis due to their powerful feature learning and classification capabilities. However, it is easy to overfit depth models because of the large number of parameters brought by the multilayer-structure. As a result, the methods with excellent performance under experimental conditions may severely degrade under noisy environment conditions, which are ubiquitous in practical industrial applications. In this paper, a novel method combining a one-dimensional (1-D) denoising convolutional autoencoder (DCAE) and a 1-D convolutional neural network (CNN) is proposed to address this problem, whereby the former is used for noise reduction of raw vibration signals and the latter for fault diagnosis using the de-noised signals. The DCAE model is trained with noisy input for denoising learning. In the CNN model, a global average pooling layer, instead of fully-connected layers, is applied as a classifier to reduce the number of parameters and the risk of overfitting. In addition, randomly corrupted signals are adopted as training samples to improve the anti-noise diagnosis ability. The proposed method is validated by bearing and gearbox datasets mixed with Gaussian noise. The experimental result shows that the proposed DCAE model is effective in denoising and almost causes no loss of input information, while the using of global average pooling and input-corrupt training improves the anti-noise ability of the CNN model. As a result, the method combined the DCAE model and the CNN model can realize high-accuracy diagnosis even under noisy environment.

Sensors ◽  
2021 ◽  
Vol 21 (20) ◽  
pp. 6754
Author(s):  
Hongtao Tang ◽  
Shengbo Gao ◽  
Lei Wang ◽  
Xixing Li ◽  
Bing Li ◽  
...  

Rolling bearings are widely used in industrial manufacturing, and ensuring their stable and effective fault detection is a core requirement in the manufacturing process. However, it is a great challenge to achieve a highly accurate rolling bearing fault diagnosis because of the severe imbalance and distribution differences in fault data due to weak early fault features and interference from environmental noise. An intelligent fault diagnosis strategy for rolling bearings based on grayscale image transformation, a generative adversative network, and a convolutional neural network was proposed to solve this problem. First, the original vibration signal is converted into a grayscale image. Then more training samples are generated using GANs to solve severe imbalance and distribution differences in fault data. Finally, the rolling bearing condition detection and fault identification are carried out by using SECNN. The availability of the method is substantiated by experiments on datasets with different data imbalance ratios. In addition, the superiority of this diagnosis strategy is verified by comparing it with other mainstream intelligent diagnosis techniques. The experimental result demonstrates that this strategy can reach more than 99.6% recognition accuracy even under substantial environmental noise interference or changing working conditions and has good stability in the presence of a severe imbalance in fault data.


Symmetry ◽  
2021 ◽  
Vol 13 (6) ◽  
pp. 1096
Author(s):  
Chenggong Zhang ◽  
Daren Zha ◽  
Lei Wang ◽  
Nan Mu

This paper develops a novel soft fault diagnosis approach for analog circuits. The proposed method employs the backward difference strategy to process the data, and a novel variant of convolutional neural network, i.e., convolutional neural network with global average pooling (CNN-GAP) is taken for feature extraction and fault classification. Specifically, the measured raw domain response signals are firstly processed by the backward difference strategy and the first-order and the second-order backward difference sequences are generated, which contain the signal variation and the rate of variation characteristics. Then, based on the one-dimensional convolutional neural network, the CNN-GAP is developed by introducing the global average pooling technical. Since global average pooling calculates each input vector’s mean value, the designed CNN-GAP could deal with different lengths of input signals and be applied to diagnose different circuits. Additionally, the first-order and the second-order backward difference sequences along with the raw domain response signals are directly fed into the CNN-GAP, in which the convolutional layers automatically extract and fuse multi-scale features. Finally, fault classification is performed by the fully connected layer of the CNN-GAP. The effectiveness of our proposal is verified by two benchmark circuits under symmetric and asymmetric fault conditions. Experimental results prove that the proposed method outperforms the existing methods in terms of diagnosis accuracy and reliability.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Yulin Jin ◽  
Changzheng Chen ◽  
Siyu Zhao

Intelligent diagnosis applies deep learning algorithms to mechanical fault diagnosis, which can classify the fault forms of machines or parts efficiently. At present, the intelligent diagnosis of rolling bearings mostly adopts a single-sensor signal, and multisensor information can provide more comprehensive fault features for the deep learning model to improve the generalization ability. In order to apply multisensor information more effectively, this paper proposes a multiscale convolutional neural network model based on global average pooling. The diagnostic model introduces a multiscale convolution kernel in the feature extraction process, which improves the robustness of the model. Meanwhile, its parallel structure also makes up for the shortcomings of the multichannel input fusion method. In the multiscale fusion process, the global average pooling method is used to replace the way to reshape the feature maps into a one-dimensional feature vector in the traditional convolutional neural network, which effectively retains the spatial structure of the feature maps. The model proposed in this paper has been verified by the bearing fault data collected by the experimental platform. The experimental results show that the algorithm proposed in this paper can fuse multisensor data effectively. Compared with other data fusion algorithms, the multiscale convolutional neural network model based on global average pooling has shorter training epochs and better fault diagnosis results.


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