Influence of the bolt size on the source of damping in automotive joints

2021 ◽  
Vol 263 (3) ◽  
pp. 3424-3435
Author(s):  
Shaan Sanjeev ◽  
Dan J. O'Boy ◽  
Paul Cunningham ◽  
Steve Fisher

Experimental tests are carried out on automotive bolted joints to study the influence of the bolt size on the source of damping during dynamic loading. Aluminium beams and five different bolt sizes are chosen and used to assemble single-lap joints under strictly controlled experiments. Measurements are taken to estimate the energy loss during forced excitation and to identify the source of damping in jointed structures, and an analogous monolithic solid beam is also used during the experimental investigation to isolate the joint effects and compare the data gathered. The dynamic response of the jointed structure exposed to forced excitation is captured under free-free boundary conditions. The motion of the assembled structure is identified by carrying out a finite element analysis.

2021 ◽  
Vol 63 (11) ◽  
pp. 1007-1011
Author(s):  
İsmail Saraç

Abstract This study was carried out in two stages. In the first step, a numerical study was performed to verify the previous experimental study. In accordance with the previous experimental study data, single lap joints models were created using the ANSYS finite element analysis program. Then, nonlinear stress and failure analyses were performed by applying the failure loads obtained in the experimental study. The maximum stress theory was used to find finite element failure loads of the single lap joints models. As a result of the finite element analysis, an approximate 80 % agreement was found between experimental and numerical results. In the second step of the study, in order to increase the bond strength, different overlap end geometry models were produced and peel and shear stresses in the adhesive layer were compared according to the reference model. As a result of the analyses, significant strength increases were calculated according to the reference model. The strength increase in model 3 and model 5 was found to be 80 % and 67 %, respectively, relative to the reference model.


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