The Car Brake System Design and Calculation

2013 ◽  
Vol 457-458 ◽  
pp. 340-343
Author(s):  
Yong Wang

Calculation of car brake system design, also according to the known automotive related parameters is obtained by calculating the main parameters. The brake and braking torque, braking moment and braking force distribution coefficient and hydraulic brake drive mechanism related parameters. Finally, the braking performances are analyzed in detail.

2010 ◽  
Vol 439-440 ◽  
pp. 950-955 ◽  
Author(s):  
Li Jun Zhang ◽  
Rui Wang

3DOF nonlinear braking dynamic model considering tire-road adhesion characteristics was established, and non-dimensional equations were gained from the above mathematic models by using braking torque coefficient, front and rear axle equivalent inertia coefficients and braking force distribution coefficient. Based on the numerical calculation in Matlab-Simulink software, the effect of key factors, (including vehicle mass and vehicle gravity center position variation, frontal and rear braking force distribution coefficient, and frontal and rear axle inertial variation caused by driven mode) on vehicle braking performance, such as braking distance and wheel lockup status, was investigated and summarized. Several 3D visualizations of the simulation results show that variation of vehicle center of gravity, vehicle mass, braking moment distribution, wheel equivalent inertia due to driveline, can cause quite complex effect. It can be assumed that the gained results in this study can help to improve vehicle braking performance and enhance braking stability.


Author(s):  
Yuan-Ting Lin ◽  
Chyuan-Yow Tseng ◽  
Jao-Hwa Kuang ◽  
Yeong-Maw Hwang

The combined brake system (CBS) is a mechanism that links the front and rear brakes for scooters. For two-wheeled scooters, a CBS with appropriate braking force distribution can reduce the risk of crashing accidents due to insufficient driving proficiency. The design of the braking force distribution for a CBS is challenging to the designer because it has to fulfill many requirements such as braking performance, ride comfort, reliability, and low costs. This paper proposes a systematic method to optimize the parameters of CBS. The evaluation indexes for the design are first discussed. The steps to determine the critical parameter to meet the indexes and a method to predict braking performance are developed. Finally, driving tests are carried out to verify the effectiveness of the proposed method. Experimental results showed that the deceleration of the tested scooter equipped with the designed CBS achieves an average mean fully developed deceleration (MFDD) of 5.246 m/s2, higher than the homologation requirement. Furthermore, the proposed method’s prediction of braking performance is in good agreement with the test results, with errors <1%.


Author(s):  
Snegdha Gupta ◽  
Harish Hirani

Quick response and rheological properties as a function of magnetic field are well known features of MR fluids which inspire their usage as brake materials. Controllable torque and minimum weight of brake system are the deciding functions based on which the viability of the MR brake against the conventional hydraulic brake system can be judged. The aim of this study is to optimize a multi-disk magneto-rheological brake system considering torque and weight as objective functions and geometric dimensions of conventional hydraulic brake as constraints. The electric current accounting magnetic saturation, MR gap, number of disk, thickness of disk, and outer diameter of disk have been considered as design variables. To model the behavior of MR Fluid, Bingham and Herschel Bulkley models have been compared. To implement these models in estimating the braking torque a modification in shear rate dependent component has been proposed. The overall design of MR brake has been optimized using a hybrid (Genetic algorithm plus gradient based) optimization scheme of MATLAB software.


Author(s):  
Jonathan Nadeau ◽  
Philippe Micheau ◽  
Maxime Boisvert

Within the field of electric vehicles, the cooperative control of a dual electro-hydraulic regenerative brake system using the foot brake pedal as the sole input of driver brake requests is a challenging control problem, especially when the electro-hydraulic brake system features on/off solenoid valves which are widely used in the automotive industry. This type of hydraulic actuator is hard to use to perform a fine brake pressure regulation. Thus, this paper focuses on the implementation of a novel controller design for a dual electro-hydraulic regenerative brake system featuring on/off solenoid valves which track an “ideal” brake force distribution. As an improvement to a standard brake force distribution, it can provide the reach of the maximum braking adherence and can improve the energy recovery of a rear-wheel-drive electric vehicle. This improvement in energy recovery is possible with the complete substitution of the rear hydraulic brake force with a regenerative brake force until the reach of the electric powertrain constraints. It is done by performing a proper brake pressure fine regulation through the proposed variable structure control of the on/off solenoid valves provided by the hydraulic platform of the vehicle stability system. Through road tests, the tracking feasibility of the proposed brake force distribution with the mechatronic system developed is validated.


2014 ◽  
Vol 543-547 ◽  
pp. 1525-1528 ◽  
Author(s):  
Qing He Liu ◽  
Yan Chao Rong

A novel electro-hydraulic brake system configuration was designed by adding a hydraulic control module on conventional brake system with ABS, which achieves independent hydraulic braking force control for each wheel. With the purpose of improving energy recovery efficiency, a braking force distribution algorithm based on ECE regulations and motor external characteristics was proposed. Then further simulation verification was made to demonstrate its availability by using ADVISOR. Finally, a key aspect specific to independent hydraulic braking force control, a bilinear interpolation algorithm was defined and a hardware test was carried out. The results verify the feasibility and effectiveness of this algorithm.


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