The Design of the Injection Molding Machine Control System Based on PLC Controller

2014 ◽  
Vol 602-605 ◽  
pp. 1403-1406
Author(s):  
Li Kang ◽  
Wen Tan Jiao

Control system of the Plastic injection molding machine formed by electric relays and switching valves has many shortcomings, such as complexity wiring, low control accuracy, inconvenience maintenance and lack of flexibility, using the simulation assessment of the actual application method, this paper designs the injection molding machine control systems based on PLC controller, the new control system is composed by PLC, inverter, sensors and other components, with the help of PID control, which according to the given screw barrel temperature deviation value and measured value, automatically adjust and stabilize of the entire control system. Simulation experimental results show this new control system can achieve better performance is effective, which will decrease energy consumption of the stabilization system; the research achievements have certain theoretical and practical value to the design of injection molding machine control system.

2012 ◽  
Vol 490-495 ◽  
pp. 2210-2214
Author(s):  
Ming Hui Li ◽  
Zheng Qi Li

According to the all-electric injection molding machine control system requirements, the vector control applied to the permanent magnet synchronous motor control, we propose a fully electric injection molding machine control system design, through analysis and research that can further improve the program precise all-electric injection molding machine control, its stability, high reliability, to better meet the all-electric injection molding machine of precision and stability requirements.


2011 ◽  
Vol 291-294 ◽  
pp. 2767-2770
Author(s):  
Hang Wei Zhang

This paper intends to configure a control system of the plastic injection molding machine using a Motion Controller. It narrates the wiring methods of the control system based on “PC + Motion Controller” architecture. Furthermore, it divides some functions by the language of C++ Builder. This work aims to produce a low cost and high efficient control system which has good expansibility and transplantation.


2021 ◽  
Vol 16 (2) ◽  
pp. 93
Author(s):  
Alfian Alfian

ABSTRACT Padang State Polytechnic has been established since 1987 under the name Polytechnic Engineering and then changed its name several times to the management policy by Andalas University then, until now it is independent until now with the name Padang State Polytechnic. The 33-year-old polytechnic of the Padang State Polytechnic establishment must have an icon, symbol and trinkets that have PNP characteristics so that they are easy to recognize and remember. Souvenirs are a form of applying media for promotion and souvenirs for people who already know and come to Padang State Polytechnic. Plastic injection molding machine is a machine used to mold plastics with a basic material in the form of plastic pellets. Plastic injection molding machine is the process of processing plastic material in the form of seeds which are heated until they become liquid and then injected into the molding which then freezes / hardens according to the shape of the mold. The products produced by injection molding machines vary, from electronic tools, automotive tools, home appliances, plastic souvenirs, to tableware. The success of the resulting product is highly dependent on Molding. The plastic injection molding machine has parts, namely the Injection Unit, Molding Unit and Clamping Unit. The Injection Unit and Clamping Unit are the most important parts in the manufacturing process of plastic products where the control operation is executed on the control panel found on the plastic injection molding machine. The control panel on the machine can adjust the amount of clamping pressure, stroke length, plastic volume, and temperature used. The molding unit is the main part of the plastic product manufacturing process. Mold (mold) is a tool / tool used to make products according to the desired design (shape and dimensions). Plastic molding has its respective functions, parts of the mold, namely Cavity and Core, Sprue, Runner and Gate, Undercut. The printing process on a Plastic Molding machine has several stages such as the cutting process, mold safety and machine safety, execution, product check, setting, execution, and final. Materials used in the Plastic Molding process are usually materials that are often used daily and are safe for use by all groups, such as Polyproplene, Polycarbonate, and High Density Poly Ethylene. The product that will be produced from the molding made is a key toy souvenir made of plastic, with a shape like the Padang State Polytechnic logo, measuring 6 cm long, 6 cm wide and 5 mm thick. The test results obtained will be shown through field applications, socialization at the Padang State Polytechnic and writing in national journals are the targets and outputs of this novice lecturer research activity. Keywords— Mold, Souvenir, Cavity, Core, Pnp.


Author(s):  
Javier Ávila ◽  
Vicente Borja ◽  
Marcelo López-Parra ◽  
Alejandro C. Ramírez-Reivich

In this article a GHG and energy analysis for the plastic injection process of an ABS medium sized injected part carried out in a hybrid injection molding machine is reported. A power consumption process pattern for an ABS medium-size part is defined as well as the energy usage of components, the energy used for the injection process is calculated for the injection cycle and for the process setup. The reported study includes a hybrid machine analysis working under an electric network that relies mainly on thermoelectric energy generation. The GHG emissions assessment was estimated using the 2015 emission factor applied for Mexico. The results provide new experimental data for ABS plastic injected parts in hybrid injection machines. This paper describes the outcomes of a GHG emissions and energy assessment for an ABS medium-sized injected part carried out in a HIMM at UNAM. The approach followed by the authors in this assessment was aimed at providing information about the energy usage and GHG emissions for the process and the part. The main contribution of this paper is the insight related to energy usage indicators in the process, the energy usage and the GHG emissions within components. The product used as a case study and the results of its GHG emissions and energy assessment are presented.


2014 ◽  
Vol 926-930 ◽  
pp. 1501-1504
Author(s):  
Yan Hui Zhong

This thesis paper proposes the theory of compound control system to solve the problems of slow dynamic response, low system control precision, and reduced productivity in the process of speed regulation generated because of the frequency conversion renovation in the injection molding machine, and deduces it with mathematical modeling based on the qualitative theories of ordinary differential equations. My conclusions indicate that to adopt the compound control system can largely improve its steady state and precision, and increase its dynamic response speed.


Sign in / Sign up

Export Citation Format

Share Document