Preparation of Polymer Composite Bipolar Plate with Different Multi-Filler for Polymer Electrolyte Membrane Fuel Cell (PEMFC)

2014 ◽  
Vol 699 ◽  
pp. 689-694 ◽  
Author(s):  
Mohd Zulkefli Selamat ◽  
Mohd Shakir Ahmad ◽  
Mohd Ahadlin Mohd Daud ◽  
Musthafa Mohd Tahir ◽  
Safaruddin Gazali Herawan

Polymer Electrolyte Membrane Fuel Cell (PEMFC) is an alternative energy system that has been verified with great potential for high power density, durability and cost effectiveness. Since the bipolar plate is the key component in PEMFC, the component must operate with multifunction and have a balance of properties, essentially well in both electrical and mechanical properties. At present, many different materials have been tested to be applied for bipolar plate in order to fulfill the balance in each property. In this work, the different material is tested and observed. Polypropylene (PP) is used as a binder material, Graphite (Gr) is used as a main filler and Carbon Black (CB), Iron (Fe) and Nickel (Ni) as the second filler. This composite is produced through compression molding and the effect of different filler material loading on the properties such as electrical conductivity, flexural strength, bulk density and shore hardness are observed. The result showed the increasing of electrical conductivity as the increased the CB and Fe loading. But for Ni, the result showed the decreasing of electrical conductivity as the loading of Ni has been increased. The targeted value also achieved for some certain degree of filler loading.

Author(s):  
Biraj Kumar Kakati ◽  
Avijit Ghosh ◽  
Anil Verma

Composite bipolar plates for polymer electrolyte membrane fuel cell (PEMFC) were developed by compression molding technique using vinyl ester resin as a binder and natural graphite, carbon black, and carbon fiber as conductive reinforcements. The developed bipolar plates were characterized for electrical conductivity, flexural strength, deflection at mid-span, hydrogen permeability, and morphology. The in-plane and through-plane electrical conductivities of the composite bipolar plate (VER:25%;CB:5%;CF:5%;NG:65%) were 355.05 and 95.96 S·cm−1, respectively. The flexural strength of the same bipolar plate was 53.50 MPa with a deflection of 5.37%. The hydrogen permeability of the bipolar plate was in the order of 10−9 cm3·cm−1·s−1 at 50°C. The overall properties of the composite bipolar plate were found to achieve the benchmark set by USA-Department of Energy. However, the through-plane electrical conductivity of the above composite was edge below the target value. Therefore, graphene, being one of the most electrical conductive materials, has been reinforced into the composite bipolar plate. The results were very encouraging as 1% graphene reinforcement increased the in-plane and through-plane electrical conductivities of the bipolar plate by around 6 and 35%, respectively. The performance of a PEMFC was evaluated using the developed bipolar plate in in-situ condition.


2013 ◽  
Vol 315 ◽  
pp. 226-230 ◽  
Author(s):  
Mohd Shakir Ahmad ◽  
Mohd Zulkefli Selamat ◽  
Mohd Ahadlin bin Daud ◽  
Indera Kasuma Mohamad Yunus ◽  
Mohd Syafiq Azman

In Polymer Electrolyte Membrane Fuel Cell (PEMFC), bipolar plate is considered one of the most important components. Bipolar plate has a multi-functional in the fuel cell stack. The materials used in producing bipolar plate are greatly affecting its final properties. Through this study, the properties of bipolar plate composite will be observed. The based composition of this composite is 80% for multi-filler material and 20% binder material. Polypropylene (PP) will be used as binder material and for filler materials, Graphite (Gr) is the main filler and for the second filler materials its will vary with the usage of Carbon Black (CB), Iron (Fe), and Aluminum (Al) powder. The formation of this composite is produced through compression molding. The effect of different filler material loading on the properties such as electrical conductivity, bulk density and shore hardness are observed. The result showed the increasing of electrical conductivity as the increased the CB and Fe loading. But for Al, the result showed the decreasing of electrical conductivity as the loading of Al has been increased. Meanwhile the usage of CB clearly shown an improvement in electrical conductivity and able to meet the DOE target properties for development of PEMFC bipolar plate.


2010 ◽  
Vol 113-116 ◽  
pp. 2255-2261
Author(s):  
Dong Ming Zhang ◽  
Lu Guo ◽  
Liang Tao Duan ◽  
Zai Yi Wang

In the present study, we try to prepare hydrophobic film coated on stainless steel as the bipolar plate for polymer electrolyte membrane fuel cell (PEMFC). Magnetron sputtering (MS) was adoped to prepare the Cr3Ni2/Cr2N multi-layer coated on stainless steel. The corrosion resistance and electrical conductance of the coated substrate were tested. The water contact angles were measured. The film exhibits improved corrosion resistance and electrical conductance. The corrosion current is 0.58µA.cm-2 and the contact resistance at 240N.cm-2 is 8.5mΩ.cm2. Meanwhile, it is a kind of hydrophobic film with water contact angle of 107o. The performance shows strong dependance on microstructural characteristics. The nano-protrudes on the SS304/Cr3Ni2/Cr2N surface result in the film with hydrophobic property, just like the effect of lotus surface.


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