Study the Properties of Abrasive Stone for Aluminum Grinding

A doubled-sided lapping machine of grinding stone manufactured of a SiC as an abrasive, specific resin and other thermosetting resin were developed for grinding process of the substrate of hard disk drive (HDD) made up of aluminum since the conventional lapping machine cause the serious quality problem of the magnetic substrate. However, at certain parameter during the grinding process, the abrasive stone was clogging due to the agglomeration of debris from the substrate which cause scratches on the magnetic substrates and affect its performance. The samples were classified into four parts (soft spot, border spot, hard spot, and unused spot). Characterizations of the samples were done using XRF, SEM and FTIR analysis. Based on all the above analysis, it can conclude that the porosity of the stone were not homogeneous and the percentage of Al was highest at the border spot which shows that, the area at the border spot cause the clogging to occur thus produces the hard spot that will damage the magnetic substrate during grinding process.