Study on Plane Magnetic Abrasive Finishing Process - Experimental and Theoretical Analysis on Polishing Trajectory -

2010 ◽  
Vol 126-128 ◽  
pp. 1023-1028 ◽  
Author(s):  
Yan Hua Zou ◽  
An Yuan Jiao ◽  
Toshio Aizawa
Keyword(s):  
Theoretical Analysis ◽  
Influence Factor ◽  
Polishing Process ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing ◽  
Designed Experiment ◽  
Linear Movement ◽  
Magnetic Abrasive Polishing ◽  
The Moment ◽  
Surface Precision

This research studies an effective polishing process to elevate the surface precision and homogeneity by improving the polishing trajectory of magnetic brush. The moment of magnetic brush is a key influence factor on finishing characteristics, but in conventional plane magnetic abrasive Polishing process, the movements of magnetic brush is relatively simple. In this paper a polishing process using the complex polishing trajectory of magnetic brush has been modified and studied by use of newly designed experiment device. The linear movement of workpiece, the rotation and revolution or movement in XY coordinate plane of magnetic brush can be realized by this device. In comparison with conventional method, variation regularity about surface roughness and the material removal are been studied. According to experimental results for polishing trajectory of magnetic brush, finishing characteristics was clarified. The results show that studies on polishing trajectory of magnetic brush are more valuable and the experimental researches are consistent with theoretical analysis. In addition, the accuracy of plane magnetic abrasive finishing can be elevated in terms of the reasonable planning for polishing trajectory of magnetic brush.

scholarly journals Development of a New Finishing Process Combining a Fixed Abrasive Polishing with Magnetic Abrasive Finishing Process

Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 81
Author(s):  
Yanhua Zou ◽  
Ryunosuke Satou ◽  
Ozora Yamazaki ◽  
Huijun Xie
Keyword(s):  
Alumina Ceramic ◽  
Ceramic Plate ◽  
Polishing Process ◽  
High Quality ◽  
Influence Of Process Parameters ◽  
Magnetic Abrasive Finishing ◽  
Nano Scale ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Fixed Abrasive

High quality, highly efficient finishing processes are required for finishing difficult-to-machine materials. Magnetic abrasive finishing (MAF) process is a finishing method that can obtain a high accuracy surface using fine magnetic particles and abrasive particles, but has poor finishing efficiency. On the contrary, fixed abrasive polishing (FAP) is a polishing process can obtain high material removal efficiency but often cannot provide a high-quality surface at the nano-scale. Therefore, this work proposes a new finishing process, which combines the magnetic abrasive finishing process and the fixed abrasive polishing process (MAF-FAP). To verify the proposed methodology, a finishing device was developed and finishing experiments on alumina ceramic plates were performed. Furthermore, the mechanism of the MAF-FAP process was investigated. In addition, the influence of process parameters on finishing characteristics is discussed. According to the experimental results, this process can achieve high-efficiency finishing of brittle hard materials (alumina ceramics) and can obtain nano-scale surfaces. The surface roughness of the alumina ceramic plate is improved from 202.11 nm Ra to 3.67 nm Ra within 30 min.

Study on an Ultra-Precision Plane Magnetic Abrasive Finishing Process by Use of Alternating Magnetic Field

2013 ◽  
Vol 395-396 ◽  
pp. 985-989 ◽  
Author(s):  
Jin Zhong Wu ◽  
Yan Hua Zou
Keyword(s):  
Magnetic Field ◽  
Magnetic Particles ◽  
Water Soluble ◽  
Alternating Magnetic Field ◽  
Magnetic Flux Density ◽  
Magnetic Abrasive Finishing ◽  
Finishing Process ◽  
Abrasive Finishing ◽  
Ultra Precision ◽  
Surface Precision

In this paper, a new plane magnetic abrasive finishing process by using alternating magnetic field is proposed to improve the efficiency and surface precision. In alternating magnetic field, the forced direction of magnetic particles is changing. Therefore, magnetic particles could produce the up and down movement, which promote the scatter of magnetic particles , improve the roll of abrasive particles and enhance the utilization of abrasive. In order to know well the magnetic intensity distribution in processing area, measured the magnetic flux density. Finishing force is important to understand the mechanism of material removal, investigated to the finishing force and contrasted to the movement changes of magnetic particles in water-soluble finishing fluid and oily finishing fluid. A set of experimental devices have been designed to realize surface polishing on C2801 brass plate, the results proved the feasibility of this method, which can improve the workpiece surface quality.

Improve the Micro-hardness of Single Point Incremental Forming Product Using Magnetic Abrasive Finishing

2020 ◽  
Vol 38 (8A) ◽  
pp. 1137-1142
Author(s):  
Baqer A. Ahmed ◽  
Saad K. Shather ◽  
Wisam K. Hamdan
Keyword(s):  
Vickers Hardness ◽  
Feed Rate ◽  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming ◽  
Step Size ◽  
Coil Current ◽  
Magnetic Abrasive Finishing ◽  
Finishing Process ◽  
Abrasive Finishing

In this paper the Magnetic Abrasive Finishing (MAF) was utilized after Single Point Incremental Forming (SPIF) process as a combined finishing process. Firstly, the Single Point Incremental forming was form the truncated cone made from low carbon steel (1008-AISI) based on Z-level tool path then the magnetic abrasive finishing process was applied on the surface of the formed product. Box-Behnken design of experiment in Minitab 17 software was used in this study. The influences of different parameters (feed rate, machining step size, coil current and spindle speed) on change in Micro-Vickers hardness were studied. The maximum and minimum change in Micro-Vickers hardness that achieved from all the experiments were (40.4 and 1.1) respectively. The contribution percent of (feed rate, machining step size, coil current and spindle speed) were (7.1, 18.068, 17.376 and 37.894) % respectively. After MAF process all the micro surface cracks that generated on the workpiece surface was completely removed from the surface.

Process parameter optimization for the magnetic abrasive finishing of SS310s steel

2020 ◽  
Vol 62 (2) ◽  
pp. 157-164 ◽  
Author(s):  
Kandhasamy Suganeswaran ◽  
Rathinasamy Parameshwaran ◽  
Thangamuthu Mohanraj ◽  
Balasubramaniyam Meenakshipriya
Keyword(s):  
Parameter Optimization ◽  
Process Parameter ◽  
Process Parameter Optimization ◽  
Magnetic Abrasive Finishing ◽  
Abrasive Finishing

Magnetic Abrasive Deburring Technology for Blanks

2016 ◽  
Vol 25 ◽  
pp. 1-10 ◽  
Author(s):  
Yuri M. Baron
Keyword(s):  
Sheet Steel ◽  
Cutting Tools ◽  
Manual Work ◽  
Magnetic Abrasive Finishing ◽  
Work Area ◽  
Abrasive Finishing ◽  
Geometrical Form

Blanks made from sheet steel or other materials have burrs on their edges. The burrs are formed on the blanks at cutting down or processing of them by cutting tools. Removing of the burrs requires a lot of manual work. Frequently the blanks have small rigidity, and it especially complicates removal of the burrs. This article describes intensification of the magnetic abrasive finishing method (MAF) with a goal to eliminate the manual deburring and to raise productivity of deburring on the flexible blanks. The study goal was achieved by optimization of MAF conditions and a of the work area geometrical form.

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