Effect of Grain Size on Change in Surface Roughness of Carbon Steels Through Polishing Processes

A mirror-like reflecting surface is an important characteristic in many industrial metallic parts. Polishing is done to form a mirror surface on metals. However, the effect of the grain size of metals on surface roughness through polishing processes is not clear. Specifically, mirror surface formation of ultrafine grained materials is still unknown. Ultrafine grained steels and coarse grained steels with 0.02, 0.10, and 0.60 wt% carbon contents were prepared by warm caliber rolling and annealing. Average grain sizes were 1–2 μm and 4–40 μm. The changes in surface roughness, Sa, were measured with an atomic force microscope (AFM) via eight polishing steps, using emery papers of type #600, #1000, #1500, #2000, #2500, #4000, and free abrasive grains of 3 μm and 1 μm diamond. As the polishing process progressed, the surface unevenness was removed and the surface roughness, Sa, decreased in all steels. The differences of Sa at each polishing step were analyzed from the point of carbon content, Vickers hardness, and grain size. Carbon contents and Vickers hardness have little effect on Sa. However, grain size has a considerable effect on Sa in all steels. Ultrafine grained steels have smaller Sa in all polishing steps in all steels. This is because ultrafine grained steels have very small work hardening rate. After final polishing, Sa is 2.5–3.6 nm in coarse grained steels and 2.0–2.6 nm in ultrafine grained steels. To obtain a mirror surface with smaller Sa, grain size control is important.

Novel ultra-hard hexacarbon allotropes from first principles

Novel ultra-hard hexacarbon C6 allotropes are proposed based on crystal chemistry rationale and geometry optimization onto ground state structures. Similar to diamond, the orthorhombic, tetragonal and trigonal C6 are cohesive networks of C4 tetrahedra illustrated by charge density projections exhibiting sp3-like carbon hybridization. All three allotropes are identified as mechanically (elastic constants) and dynamically (phonons) stable. The electronic band structures are characteristic of insulators with large band gaps of 4 to 5 eV, like diamond. From three different models evaluating Vickers hardness HV, all new carbon allotropes are identified as ultra-hard.

Continuous Cooling Transformation Behavior of High Carbon Pearlitic Steel

The continuous cooling transformation behavior of high-carbon pearlitic steel was studied by employing optical microscopy, scanning electron microscopy, and the Vickers hardness test. The results show that the microstructure of the test steel is composed of proeutectoid cementite and lamellar pearlite in the cooling rate range of 0.05–2 °C/s and lamellar pearlite in the range of 2–5 °C/s. Further, martensite appears at 10 °C/s. With the increase in the cooling rate, the Vickers hardness of the test steel first decreases and then increases. In the industrial production of high-carbon pearlite steel, the formation of proeutectoid cementite at a low cooling rate needs to be avoided, and at the same time, the formation of martensite and other brittle-phase at a high cooling rate needs to be avoided.

Microstructure and mechanical properties of Ti3SiC2 MAX phases sintered by hot pressing

The Ti3SiC2 used in this project has been purchased ready-made. This study aimed to investigate the effect of sintering temperature on samples' microstructure and mechanical properties, including three-point flexural strength, Vickers hardness, and fracture toughness. Therefore, Ti3SiC2 samples were sintered under a vacuum atmosphere at a pressure of 35 MPa for 30 minutes at two temperatures of 1500 °C and 1550 °C by hot pressing. The microstructure obtained from the fracture cross-section of the samples shows that by increasing the sintering temperature to 1550 °C, the microstructure of this sample becomes larger than the sintered sample at 1500 °C. Also, increasing the sintering temperature to 1550 °C causes the decomposition of Ti3SiC2 to TiC, which can be seen in the X-ray diffraction pattern (XRD). In addition, the relative density of the sintered sample at 1550 °C is 98.08% which is higher than that of the sintered sample at 1500 °C with the result of 89%. On the other hand, the three-point flexural strength (227.5 MPa), the Vickers hardness (~9 GPa), and the fracture toughness (8.6 MPa.m1/2) of the sintered sample at 1500 °C are higher due to the fine-grained structure.

PHASE ANALYSIS AND PHYSICAL PROPERTIES OF B2O3-ADDED ZIRCON CERAMICS SINTERED AT 1300 °C

This study was aimed to know the effect of B2O3(boria) addition on the phase composition and physical properties of zircon ceramics.The raw zircon powder used in the study was a purified natural zircon sand from Kereng Pangi, Central Kalimantan, Indonesia. The zircon ceramics were prepared by a solid state reaction method with variation of B2O3 addition of 3 wt%, 6 wt% and 9 wt% and sintered at 1300 °C for 5h. The phase composition, density and microstructure were characterized using X-ray diffraction (XRD), densimeter and Scanning Electron Microscope (SEM), respectively. Vickers Hardness measurement was perfomed at the polished surface of the ceramics. Results showed that all samples contained pure zircon phase, i.e. there was no effect of B2O3 addition on the phase composition. In general, the density and hardness increased with increasing B2O3 addition, but addition up to 9 wt% is not optimum to achieve ultra-dense zircon ceramics. Furthermore, the SEM image also showed no significant difference in average grain size. The crystallite size has grown nearly eight times (325 nm) of its original powder. The Vickers hardness of the ceramics is not significantly influenced by the addition of boria. It appears that the boria failure to increase densification also results in the extent of contact between grains which then produces relatively large zircon grains.

Development of Dental Poly(methyl methacrylate)-Based Resin for Stereolithography Additive Manufacturing

Poly(methyl methacrylate) (PMMA) is widely used in dental applications. However, PMMA specialized for stereolithography (SLA) additive manufacturing (3D-printing) has not been developed yet. This study aims to develop a novel PMMA-based resin for SLA 3D-printing by mixing methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDMA), and PMMA powder in various mixing ratios. The printability and the viscosity of the PMMA-based resins were examined to determine their suitability for 3D-printing. The mechanical properties (flexural strength and Vickers hardness), shear bond strength, degree of conversion, physicochemical properties (water sorption and solubility), and cytotoxicity for L929 cells of the resulting resins were compared with those of three commercial resins: one self-cured resin and two 3D-print resins. EGDMA and PMMA were found to be essential components for SLA 3D-printing. The viscosity increased with PMMA content, while the mechanical properties improved as EGDMA content increased. The shear bond strength tended to decrease as EGDMA increased. Based on these characteristics, the optimal composition was determined to be 30% PMMA, 56% EGDMA, 14% MMA with flexural strength (84.6 ± 7.1 MPa), Vickers hardness (21.6 ± 1.9), and shear bond strength (10.5 ± 1.8 MPa) which were comparable to or higher than those of commercial resins. The resin’s degree of conversion (71.5 ± 0.7%), water sorption (19.7 ± 0.6 μg/mm3), solubility (below detection limit), and cell viability (80.7 ± 6.2% at day 10) were all acceptable for use in an oral environment. The printable PMMA-based resin is a potential candidate material for dental applications.

Characterisation of the Microstructure of Plain Carbon Steel Formed during Isothermal and Continuous Cooling Following Austenitisation

The present study has been undertaken to compare the microstructure of the plain carbon steel, containing 0.65 carbon, which was formed during varying isothermal and continuous cooling conditions following austenitisation at the same temperature and soaking time. After austenitisation, one set of samples was subjected to isothermal treatment which was carried out at a temperature varying in the range of 650–400 °C, and the other one was continuously cooled to ambient temperature using different cooling rates ranging from 500 to 1.4 °Cs–1. The metallographic examination of the samples was fulfilled using light and TEM microscopy. Additionally, Vickers hardness measurements were performed.

DISIMILLAR LAP JOINT FRICTION STIR WELDING (FSW) USING VARIED LENGTH OF PIN

The lap joint will be used on aluminum 6061 and 10 mm thick brass with the Friction Stir Welding method. The probe used is EMS 45 steel with variations in pin lengths of 11 mm, 11.5 mm and 12 mm. The results of this study are in length 11.5 mm with the highest Vickers hardness value of 104.26 VHn compared to 11 mm and 12 mm pin length is 98.93 VHn and 70.43 VHn. The results of shear stress are 67.32 MPa at 12 mm pin length, higher than the 11 mm and 11.5 mm pin lengths of 40.2 MPa and 42.14 MPa.

Hydroxyapatite Film Coating by Er:YAG Pulsed Laser Deposition Method for the Repair of Enamel Defects

There are treatments available for enamel demineralization or acid erosion, but they have limitations. We aimed to manufacture a device that could directly form a hydroxyapatite (HAp) film coating on the enamel with a chairside erbium-doped yttrium aluminum garnet (Er:YAG) laser using the pulsed laser deposition (PLD) method for repairing enamel defects. We used decalcified bovine enamel specimens and compacted α-tricalcium phosphate (α-TCP) as targets of Er:YAG-PLD. With irradiation, an α-TCP coating layer was immediately deposited on the specimen surface. The morphological, mechanical, and chemical characteristics of the coatings were evaluated using scanning electron microscopy (SEM), scanning probe microscopy (SPM), X-ray diffractometry (XRD), and a micro-Vickers hardness tester. Wear resistance, cell attachment of the HAp coatings, and temperature changes during the Er:YAG-PLD procedure were also observed. SEM demonstrated that the α-TCP powder turned into microparticles by irradiation. XRD peaks revealed that the coatings were almost hydrolyzed into HAp within 2 days. Micro-Vickers hardness indicated that the hardness lost by decalcification was almost recovered by the coatings. The results suggest that the Er:YAG-PLD technique is useful for repairing enamel defects and has great potential for future clinical applications.