The Application of Newton Iterative Calculation for Cold Rolling Control

2010 ◽  
Vol 148-149 ◽  
pp. 271-275
Author(s):  
Song Lei ◽  
Jun Sheng Wang

In this paper, Newton iterative calculation is adopted for the solution of non-line equation, which reverse calculation value of strip deformation resistance for process control of cold rolling as variable. The calculation speed, stability and accuracy of this algorithm are analyzed. The practical application verifies that Newton iterative calculation can meet the requirement of non-line calculation of process control of cold rolling.

2010 ◽  
Vol 154-155 ◽  
pp. 882-885
Author(s):  
Zhi Jie Jiao ◽  
Chun Yu He ◽  
Jian Ping Li ◽  
Xiang Hua Liu

For cold rolling process, the theoretical Bland-Ford-Hill model and Hitchcock model are used for the rolling force and roll flatten radius calculation. Friction coefficient and deformation resistance are calculated with empirical regression models. From rolling force model, the recalculation model for the friction coefficient and deformation resistance can be derived. After rolling, with actual measured data, friction coefficient and deformation resistance can be recalculated, and model parameter can be got by regression method. The practical application verifies that the accuracy of rolling force calculation model is good.


2013 ◽  
Vol 336-338 ◽  
pp. 847-851 ◽  
Author(s):  
Peng Hui Niu ◽  
Yin Lei Qin ◽  
Shun Ping Qu ◽  
Xiao Peng Zhang

Process control objects mathematical model is difficult to establish. Based on humans thinking mode, control experience, action and intuitional reasoning, Human simulation intelligent control (HSIC) avoids all kinds of difficult problems that we are faced with as seeking the answer of complicated model or establishing brain model, and so there are some advantages for HSIC on process control. In this paper, a detailed algorithm is described for process control by using the method of HSIC. Finally, the results of practical application have proved that HSIC is feasible and effect for process control.


2012 ◽  
Vol 572 ◽  
pp. 160-164
Author(s):  
Sheng Hui Jia ◽  
Lei Guo ◽  
Wei Xiang Wang

A unit of high-speed, large-scale, continuous, automated PCM, which is used for production process information management practice, is introduced in this paper. According to the practice of cold rolling equipment and "High-speed Management," advanced management methods and tools are embedded to process control, so as to achieve online control of "quality flow", real-time evaluation and improvement.


2021 ◽  
Vol 2094 (3) ◽  
pp. 032011
Author(s):  
V L Tokarev ◽  
A A Sychugov

Abstract The article considers the problem of building a multi-agent system for solving information security problems of automated process control systems. The architecture of an intelligent agent is proposed and studied, the features of which are the presence of a set of models used both for assessing the security of a certain node of the security object – an automated system, and for making decisions aimed at increasing the level of security. The results obtained in the course of research improve both the scientific and methodological apparatus for integrating methods of multi-agent technologies, and expand the areas of its practical application.


2016 ◽  
Vol 850 ◽  
pp. 494-501 ◽  
Author(s):  
Jin Shan Chen ◽  
Chang Sheng Li

Setup calculation function of the process control system for tandem cold rolling mills not only determinates the dimension accuracy of finished strip materials directly, but also affects the control of surface quality of strip materials. In the present work, an attempt was made to develop a new setup calculation method for tandem cold rolling mills to maximize the throughput and improve the surface quality of strips. Based on the application platform for level-2 process control system, the modular design method was adopted, and then the setup calculation function was developed. And four functional modules consisting of preset preparation module (PPM), basic setup calculation module (BSCM), dynamic setup calculation module (DSCM), and adaptive calculation module (ACM) were developed. The preset data from PPM were used in equipment of level-1 process control system, and the purposes of BSCM was to achieve high quality of products, reduce off thickness deviation and achieve stable rolling at maximum possible rolling speed for raising productivity. In order to minimize off error of preset and actual data, DSCM was provided. Thanks to the design of ACM, accuracy of mathematical model can be effectively improved on line. Ultimately, the precise model on setup calculation method for cold tandem rolling of strip steels was established, and then it was put into practical production. Statistics analysis showed that the measured data was in excellent agreement with the model, and exactly, the relative deviations on rolling force and delivery thickness of strips were less than 3.67% and 0.42%, respectively. The new setup calculation method has high precision and good generalization capability.


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