Simulation of Compound Bulging Process for T-Branch Tubes Using Rubber Medium

2011 ◽  
Vol 228-229 ◽  
pp. 88-95
Author(s):  
Zhi Zhong Chen ◽  
Bin Liu
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Taguchi Method ◽  
Element Model ◽  
Normalization Method ◽  
Loading Path ◽  
Thickness Variation ◽  
Optimum Process ◽  
Evaluation Function ◽  
Tubular Blank

To determine the optimum process parameters and loading paths for T-branch tube compound bulging using rubber medium, a finite element model was established at the software platform of ANSYS/LS-DYNA. Tubular blank parameters were optimized while the affections of blank parameters and frictions in bulging process were analyzed, during which Taguchi method, sensitivity analysis and normalization method were adopted and an evaluation function is inducted. The Taguchi method was used to establish a design of simulation schemes, and numerical simulations were carried; a sensitivity analysis was carried out with analysis of variances to seek the significance of parameters; the evaluation function was inducted to synthetically evaluate the affections of the thickness variation and the branch height and normalization method are applied to ensure equality of two sets of data in the evaluation function. Then the execution method and loading path of counter force for compound bulging process were designed and an ideal T-branch tube was gained at last.

scholarly journals Sensitivity Analysis of the Influence of Structural Parameters on Dynamic Behaviour of Highly Redundant Cable-Stayed Bridges

2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
B. Asgari ◽  
S. A. Osman ◽  
A. Adnan
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Finite Element Model ◽  
Model Updating ◽  
Structural Parameters ◽  
Element Model ◽  
Structural Behavior ◽  
Model Tuning ◽  
The Finite Element Model ◽  
Cable Stayed Bridges

The model tuning through sensitivity analysis is a prominent procedure to assess the structural behavior and dynamic characteristics of cable-stayed bridges. Most of the previous sensitivity-based model tuning methods are automatic iterative processes; however, the results of recent studies show that the most reasonable results are achievable by applying the manual methods to update the analytical model of cable-stayed bridges. This paper presents a model updating algorithm for highly redundant cable-stayed bridges that can be used as an iterative manual procedure. The updating parameters are selected through the sensitivity analysis which helps to better understand the structural behavior of the bridge. The finite element model of Tatara Bridge is considered for the numerical studies. The results of the simulations indicate the efficiency and applicability of the presented manual tuning method for updating the finite element model of cable-stayed bridges. The new aspects regarding effective material and structural parameters and model tuning procedure presented in this paper will be useful for analyzing and model updating of cable-stayed bridges.

The Optimum Cage Position and Orientation on the ALIF with Facet Screw Fixation: A Finite Element Analysis and the Taguchi Method

2011 ◽  
Vol 27 (3) ◽  
pp. 309-320 ◽  
Author(s):  
C.-Y. Fan ◽  
C.-K. Chao ◽  
C.-C. Hsu ◽  
K.-H. Chao
Keyword(s):  
Finite Element ◽  
Taguchi Method ◽  
Screw Fixation ◽  
Three Dimensional ◽  
Element Model ◽  
Lateral Position ◽  
Element Analysis ◽  
Control Factors ◽  
Position And Orientation ◽  
Noise Factors

ABSTRACTAnterior Lumbar Interbody Fusion (ALIF) has been widely used to treat internal disc degeneration. However, different cage positions and their orientations may affect the initial stability leading to different fusion results. The purpose of the present study is to investigate the optimum cage position and orientation for aiding an ALIF having a transfacet pedicle screw fixation (TFPS). A three-dimensional finite element model (ALIF with TFPS) has been developed to simulate the stability of the L4/L5 fusion segment under five different loading conditions. The Taguchi method was used to evaluate the optimized placement of the cages. Three control factors and two noise factors were included in the parameter design. The control factors included the anterior-posterior position, the medio-lateral position, and the convergent-divergent angle between the two cages. The compressive preload and the strengths of the cancellous bone were set as noise factors. From the results of the FEA and the Taguchi method, we suggest that the optimal cage positioning has a wide anterior placement, and a diverging angle between the two cages. The results show that the optimum cage position simultaneously contributes to a stronger support of the anterior column and lowers the risk of TFPS loosening.

Sheet Metals Forming Die Design Using Finite Element Analysis and the Taguchi Method

2014 ◽  
Vol 621 ◽  
pp. 195-201
Author(s):  
Surangsee Dechjarern ◽  
Maitri Kamonrattanapisut
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Friction Coefficient ◽  
Taguchi Method ◽  
Finite Element Model ◽  
Sheet Metal ◽  
Element Model ◽  
Die Design ◽  
Forming Process ◽  
Element Analysis

Sheet metal deep-draw die is primarily constructed with draw bead, which is then modified based on trial and error to obtain a successful forming without splitting. This work aims at a robust design of forming die using numerical analysis and the Taguchi method. A three dimensional elastoplastic finite element model of a sheet metal forming process of SPCEN steel has been successfully developed using the material flow stress obtained from the modified Erichsen cup test. The model was validated with the actual forming experiment and the results agreed well. The influence of draw bead parameters on splitting and thinning distributions were examined using the Taguchi method. Four parameters, namely the friction coefficient, draw bead height, radius and shoulder radius were investigated. The Taguchi main effect analysis and ANOVA results show that the height and shoulder radius of the draw bead are the most important factor influencing the thinning distribution. Applying the Taguchi method and using the minimum thinning percentage as the design criteria, the optimum die design was identified as height, radius, shoulder radius and the friction coefficient of 4, 8, 8 mm and 0.125 respectively. The verified finite element model using the optimum die design was conducted. The predicted Taguchi response was within 5.9% from finite element analysis prediction. The improvement in the reduction of thinning percentage was 22.35%.

Thermal Modeling And Uncertainty Quantification of Tool For Automated Garment Assembly

2021 ◽  
Author(s):  
Nicolás Castrillón ◽  
Avery Rock ◽  
Tarek I. Zohdi
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Uncertainty Quantification ◽  
Performance Metrics ◽  
Element Model ◽  
Thermal Design ◽  
Future Design ◽  
Physical Experiments ◽  
Important Design ◽  
Work Cells

Abstract In this work, a thermal Finite Element model is developed to simulate the performance of a blade-like tool for robotic work cells performing automated garment production using a novel thermoplastic stiffening layer. Uncertainty quantification and sensitivity analysis are applied to determine the most important design properties and optimize key performance metrics for swift and reliable garment assembly. Attention is focused on the geometric and thermal design properties that minimize sensitivity to environmental conditions while maximizing expected productivity. An example design is shown for illustrative purposes. This work may inform future design innovation for similar heating tools and reduce the need for physical experiments and long calibration times on the factory floor.

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