Research of the Tool Orientation Optimization with Kinematical Constraints

2013 ◽  
Vol 712-715 ◽  
pp. 2143-2148
Author(s):  
Hong Jun Liu ◽  
Jing Yu Cao ◽  
Ji Bin Zhao

Drastic change of the tool axis vector for five-axis CNC machining due to avoid global interference, proposed gentle forward, over-backward correction method to optimize the tool axis vector. Established a machine tool axis of rotation angular velocity constraints, and feed coordinate system, through the feed coordinate system adjust the inclination angle and swing angle of the existing tool axis vector to make the tool axis vector change between each adjacent cutter contact points satisfy the machine axis of rotation kinematics constraints and to ensure the continuity of feed rate during processing. Algorithm simulation examples show that the proposed method is reasonably practicable, make the tool axis vector changes fairing to ensure the smooth and efficient processing.

2014 ◽  
Vol 644-650 ◽  
pp. 4967-4970 ◽  
Author(s):  
Hong Jun Liu ◽  
Ai Guo Zhang ◽  
Ji Bin Zhao ◽  
Jin Shang ◽  
Jun Liu

This paper presents a new strategy of analysis and compensation of non-linear error. Non-linear error is an important source of machining error in multi-axis numerical controlled machining and it is unavoidable. In view of tool positions optimization in five-axis CNC machining of complex surface, this paper presents a strategy for non-linear error compensation in five-axis machining: Firstly, non-linear error caused by the change of tool axis vector is analyzed and the non-linear error model is established, in order to get the maximum non-linear error of interpolation segment; Then, the tool position that meets the machining accuracy is obtained; Finally, Simulation and analysis of the model show that the proposed method is effective and greatly improves the geometric accuracy.


2011 ◽  
Vol 697-698 ◽  
pp. 292-296
Author(s):  
Liang Zhang ◽  
J. Li ◽  
B.C. Lou

The necessity for skull patch surface for cranioplasty was introduced and it was divided according to maximum normal curvature in the discrete points after skull patch surface dispersed. Then the tool axis vector was determined by the lead angle of the tool, corresponding to generating the tool path in each area; At last, the implant shaping mold for cranioplasty was produced by five-axis NC machine.


2012 ◽  
Vol 591-593 ◽  
pp. 781-784
Author(s):  
Bing Chen ◽  
Kai Liu ◽  
Qiu Shi Gao

This paper puts forward a kind of method which can calculate tool accessible domain for tool axis optimization in the complex curved surface multi-axis machining. At first , the point model has been construced on the base of constrained surface.The second, based on any possible direction of tool axis vector of a given cutting contact point, the distance between a point and a line is used to decide whether occurs collision and interfence. The third, two angles related with cutter-axes vector is definied. The regulation of tool accessible domain can be implemented by getting the boundary of the discrete points in the coordinate planes. Finally, a tool has been developed to calculate tool accessible domain, and an example is given to verify the effectiveness of the method.


2011 ◽  
Vol 141 ◽  
pp. 524-528
Author(s):  
Jing Zhang Zhi ◽  
Cheng Zu Ren ◽  
Jing Chuan Dong

According to the feature of five-axis CNC machine tools’structure, do researches on post-process technique. By means of analysis of the kinetic model of five-axis CNC machine tools, Position and orientation of the tool in the workpiece coordinate system transforms to that of the machine coordinate system. Besides, Because of the rotation,Five-axises maching will produce the non-linear error.This article provides an easy algorithm to find the maximum non-linear error. Finally, an impeller, for example, simulates in the computer and machine by a 5-axis machine tool.


2005 ◽  
Vol 127 (1) ◽  
pp. 60-67 ◽  
Author(s):  
O. Remus Tutunea-Fatan ◽  
Hsi-Yung Feng

Five-axis computer numerical control (CNC) machining is characterized with a multitude of errors. Among them an important component comes from the computer-aided manufacturing software known as the geometry-based errors. A new and accurate method to determine these errors is presented in this paper as opposed to the conventional chordal deviation method. The present method allows establishing the exact linearly interpolated tool positions between two cutter contact points on a given tool path, based on the inverse kinematics analysis of the machine tool. A generic procedure has been developed to ensure wide applicability of the proposed method. Analytical derivation of the geometry-based errors provides insights regarding the origin of these errors and their affecting parameters. Due to the highly non-linear characteristics of the problem, analytical solutions can only be obtained for simple surface geometry. Numerical computation is able to determine the errors for general surface shapes but it would be difficult to uncover further insightful information from the calculated error values. Besides the local surface geometry, the configuration of the kinematic chain of the CNC machine has been found to be the primary factor controlling the resulting value and type of the geometry-based errors. Implementations with a typical complex free-form surface demonstrated that the conventional chordal deviation method was not reliable and could significantly underestimate the geometry-based errors.


2021 ◽  
Author(s):  
Liangji Chen ◽  
Zisen Wei ◽  
Longfei Ma

Abstract In order to improve the accuracy of tool axis vector position and direction in traditional five-axis NURBS interpolation methods and the controlling accuracy of cutter contacting(CC) paths between cutter and work-piece, a five-axis Tri-NURBS spline interpolation method is presented in this article. Firstly, the spline interpolation instruction format is proposed, which includes three spline curves, such as CC point spline, tool center point spline and tool axis point spline. The next interpolation parameter is calculated based on the tool center point spline combined with the conventional parametric interpolation idea. Different from the traditional spline interpolation using the same interpolation parameter for all spline curves, the idea of equal ratio configuration of parameters is proposed in this paper to obtain the next interpolation parameter of each spline curve. The next interpolation tool center point, tool axis point and CC point on the above three spline curves can be obtained by using different interpolation parameters, so as to improve the accuracy of tool axis vector position and direction. Secondly, the producing mechanism of CC paths’ nonlinear error of the traditional spline interpolation is analyzed and the mathematical calculation model of the nonlinear error is established. And then, the nonlinear error compensation and correction method is also put forward to improve the controlling accuracy of CC paths. In this method, the next CC point on the cutter can be firstly obtained according to the next interpolation tool center point, tool axis point and CC point on the three spline curves. And then, the error compensation vector is determined with the two next CC points. To correct the nonlinear error between the next CC point on the cutter and the CC point spline curve, the cutter is translated so that the two next CC points can be coincided. In the end, the new tool center point and tool axis point after translation can be calculated to obtain the motion control coordinates of each axis of machine tool. The MATLAB software is used as simulation of the real machining data. The results show that the proposed method can effectively reduce the CC paths’ nonlinear error. It has high practical value for five-axis machining in effectively controlling the accuracy of CC paths and im-proving the machining accuracy of complex surfaces.


2012 ◽  
Vol 723 ◽  
pp. 450-455
Author(s):  
Kai Guo ◽  
Xian Li Liu ◽  
Z.P. Jiang ◽  
W.D. Li ◽  
J.C. Huang

The whole impeller machining technology has long been an important object of study, and has been widely used in aerospace applications. In this paper, CNC machining technology for the whole open impeller is the object of study. First, the geometric characteristics of such parts and processing difficulties are analyzed, and then the key technologies for the rough and the finishing are made. The key technologies described in the paper comprise the building of the leaf ruled envelope surface and the choice of tool axis vector in plunge mill rough process, and the whole leaf processing cutting tool path planning using the parameters method in the finishing process. Finally, completed the machining simulation verification base on VERICUT software, and finished the whole process of the open impeller machining.


Author(s):  
Jian wei Ma ◽  
Ji yun Qin ◽  
Zhen yuan Jia ◽  
Fu ji Wang ◽  
Li chao Ding

1975 ◽  
Vol 26 ◽  
pp. 87-92
Author(s):  
P. L. Bender

AbstractFive important geodynamical quantities which are closely linked are: 1) motions of points on the Earth’s surface; 2)polar motion; 3) changes in UT1-UTC; 4) nutation; and 5) motion of the geocenter. For each of these we expect to achieve measurements in the near future which have an accuracy of 1 to 3 cm or 0.3 to 1 milliarcsec.From a metrological point of view, one can say simply: “Measure each quantity against whichever coordinate system you can make the most accurate measurements with respect to”. I believe that this statement should serve as a guiding principle for the recommendations of the colloquium. However, it also is important that the coordinate systems help to provide a clear separation between the different phenomena of interest, and correspond closely to the conceptual definitions in terms of which geophysicists think about the phenomena.In any discussion of angular motion in space, both a “body-fixed” system and a “space-fixed” system are used. Some relevant types of coordinate systems, reference directions, or reference points which have been considered are: 1) celestial systems based on optical star catalogs, distant galaxies, radio source catalogs, or the Moon and inner planets; 2) the Earth’s axis of rotation, which defines a line through the Earth as well as a celestial reference direction; 3) the geocenter; and 4) “quasi-Earth-fixed” coordinate systems.When a geophysicists discusses UT1 and polar motion, he usually is thinking of the angular motion of the main part of the mantle with respect to an inertial frame and to the direction of the spin axis. Since the velocities of relative motion in most of the mantle are expectd to be extremely small, even if “substantial” deep convection is occurring, the conceptual “quasi-Earth-fixed” reference frame seems well defined. Methods for realizing a close approximation to this frame fortunately exist. Hopefully, this colloquium will recommend procedures for establishing and maintaining such a system for use in geodynamics. Motion of points on the Earth’s surface and of the geocenter can be measured against such a system with the full accuracy of the new techniques.The situation with respect to celestial reference frames is different. The various measurement techniques give changes in the orientation of the Earth, relative to different systems, so that we would like to know the relative motions of the systems in order to compare the results. However, there does not appear to be a need for defining any new system. Subjective figures of merit for the various system dependon both the accuracy with which measurements can be made against them and the degree to which they can be related to inertial systems.The main coordinate system requirement related to the 5 geodynamic quantities discussed in this talk is thus for the establishment and maintenance of a “quasi-Earth-fixed” coordinate system which closely approximates the motion of the main part of the mantle. Changes in the orientation of this system with respect to the various celestial systems can be determined by both the new and the conventional techniques, provided that some knowledge of changes in the local vertical is available. Changes in the axis of rotation and in the geocenter with respect to this system also can be obtained, as well as measurements of nutation.


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