A Plastic Zone Equation Based on Mean Yield Criterion

2010 ◽  
Vol 97-101 ◽  
pp. 534-537 ◽  
Author(s):  
Wei Deng ◽  
De Wen Zhao ◽  
Xiao Mei Qin ◽  
Xiu Hua Gao ◽  
Chun Lin Qiu ◽  
...  

Based on mean yield criterion, an analytical solution for the mode I crack tip plastic zone (CTPZ) under small scale yielding was derived. The results reveal that the size of CTPZ determined by MY criterion is between those by Mises’ yield criterion the smallest, and by Tresca’s criterion the largest; while the zone is almost coincide with that by Mises’ one. The size of CTPZ is related to the ratio of fracture toughness to yield strength; with increasing of the ratio, the size of the zone increases, meaning the better of fracture toughness.

Author(s):  
A. Wasylyk ◽  
A. H. Sherry ◽  
J. K. Sharples

Structural integrity assessments of structures containing defects require valid fracture toughness properties as defined in national and international test standards. However, for some materials and component geometries, the development of valid toughness values — particularly for ductile fracture — is difficult since sufficiently large specimens cannot be machined. As a consequence, the validity of fracture toughness properties is limited by the development of plasticity ahead of the crack tip and the deviation of crack tip conditions at failure from small scale yielding. This paper described the use of local approach models, calibrated against invalid test data, to define initiation toughness in 304 stainless steel pipe material. Three fracture toughness geometries were tested, shallow cracked single edge cracked specimens tested under three point bending, deep cracked single edge cracked specimens tested under three point bending, and deep cracked single edge cracked specimen tested under tension. Initiation toughness and J-Resistance curves were defined for each specimen using the multi-specimen technique. All initiation toughness values measured were above the specimen validity limits. The fracture conditions at initiation were analysed using three local approach models: the Generalised Rice & Tracey, High Constraint Rice & Tracey and the Work of Fracture. The adequacy of local approaches to define the fracture conditions under large strains in 304 stainless steels was demonstrated. A modified boundary layer analysis combined with the local approach models was used to predict the “valid” initiation toughness under small scale yielding condition in this material by defining a J-Q fracture locus. The analytically derived fracture locus was compared to the J-Q values obtained experimentally and shown to be consistent.


Author(s):  
Colin J. Madew ◽  
David W. Beardsmore ◽  
Richard O. Howells

Current assessments of pressurised components use fracture data collected on conventional size, 25 mm and 10 mm thick fracture specimens. It would be advantageous to be able to measure fracture toughness on what has commonly been termed miniature specimens (i.e. smaller than 10mm) as this would allow a more economical use of available plant material. However, tests on miniature specimens generally produce values of fracture toughness which over-estimate the fracture toughness of the material (as evaluated from the 25 mm or 10 mm specimens). In particular, the measured scatter in the data exhibits lower-bound values that are higher than the values obtained with conventional size specimens. A study has thus been undertaken in order to examine a methodology to derive fracture toughness from miniature specimens and allow a better determination of the lower-bound values. When cleavage fracture toughness tests are carried out using miniature specimens, the values of critical J obtained do not directly determine the cleavage fracture toughness of the material. This is because a loss of crack-tip constraint will generally occur before fracture. In such cases, it is necessary to apply an appropriate constraint correction to map the measured values to their equivalent small-scale yielding values. This paper uses a method for carrying out constraint corrections in order to assess data obtained from a recent UK miniature fracture toughness specimen testing programme. The method is based on the notion of matching areas enclosed by a same-stress contour of maximum principal stress around the crack tip in the specimen and small-scale yielding geometries. In applying the method, two-dimensional, plane strain finite element models of the specimen geometries have been developed together with a boundary layer model of the reference small-scale yielding condition to determine the appropriate areas.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Mitsuru Ohata ◽  
Fumiyoshi Minami

The critical CTOD δWP for structural components associated with plastic constraint loss in case of the brittle fracture over small-scale yielding condition can be corrected from CTOD fracture toughness δ by means of the “equivalent CTOD ratio β” defined as δ/δWP, which is based on the Weibull stress criterion. In this study, taking the case of specific wide plate components subjected to uni-axial tensile load, the effect on β is analyzed taking account of Weibull shape parameter m, loading level, constraint effect that can be influenced by material work-hardening and crack type/size in structural components, etc., and volumetric effect. It is found that the β-value is almost constant beyond the applied CTOD level that is lower than CTOD of small-scale yielding limit (SSY-limit) for 25 mm thick toughness specimen. From an engineering point of view, the β-value at the CTOD level of 0.01 mm is used in the whole loading range beyond SSY-limit CTOD, which provides to some extent conservative measure of fracture toughness of structural components. The defined β is found to decrease with increasing Weibull shape parameter m and yield-to-tensile ratio YR of steel for all type of wide plates concerned. The crack length effect on β is quasi-theoretically formulated, which can convert the β for the wide plate with reference crack size to β for target crack size. These β and quasi-theoretical equations for the correction of crack size effect can be utilized for estimating the CTOD for wide plate in consideration of constraint loss effect without numerical calculation of the Weibull stress.


2013 ◽  
Vol 80 (5) ◽  
Author(s):  
Y. J. Jia ◽  
M. X. Shi ◽  
Y. Zhao ◽  
B. Liu

Irwin's model on plastic zone at the crack tip is discussed in many fracture mechanics textbooks. However, we found in Irwin's model that the internal resultant force on the crack plane and the one applied in remote field are not strictly balanced. This imbalance leads to the error in the scenario of small scale yielding, and an improper finite plastic zone size (PZS) is predicted when the remote stress approaches the yielding strength. In this paper, an improved model is developed through surrendering some main assumptions used in Irwin's model and an infinite PZS is then predicted as the remote stress goes up close to yielding strength, which implies that this estimation can be applied to situations with large scale yielding. In small scale yielding cases, the new estimation of PZS agrees well with finite element simulation results. In addition, a more accurate quantitative relation between the PZS and the effective stress intensity factor is derived, which might help characterize fracture behaviors in engineering applications.


1989 ◽  
Vol 56 (4) ◽  
pp. 763-779 ◽  
Author(s):  
C. F. Shih ◽  
R. J. Asaro

In Part I we found that although the near tip fields of cracks on bimaterial interfaces do not have a separable form of the HRR type, they appear to be nearly separable in an annular zone within the plastic zone. Furthermore, the fields bear strong similarities to mixed mode HRR fields for homogeneous medium. Based on our numerical results, we have been able to identify a clear mathematical structure. We found that the small-scale yielding crack tip fields are members of a family parameterized by a near tip phase angle ξ, and that the fields nearly scale with the value of the J-integral. In Part II, the original derivation of the mathematical structure of the small-scale yielding fields is elaborated upon. The issue of crack face contact is addressed and the phenomenology is described in terms of the phase parameter ξ. Crack tip plastic deformation results in an open crack for a range of ξ which is nearly symmetric about the state corresponding to pure remote tension. Plane-strain plastic zones and crack tip fields for the complete range of ξ are presented. Over distances comparable to the size of the dominant plastic zone, the stress levels that can be achieved are limited by the yield stress of the weaker (lower yield strength) material. On the other hand, the stresses well within the plastic zone are governed by the strain-hardening behavior of the more plastically compliant (lower strain-hardening) material. We observe that the extent of the annular zone where the fields are nearly separable (i.e., of the HRR form) is dependent on the remote load combinations and the material combination. When the tractions on the interface are predominantly tensile, there are no indications of crack face contact over any length scale of physical relevance. Instead, the crack tip opens smoothly and crack tip fields as well as the crack opening displacement are scaled by the J-integral. The paper concludes with a discussion on the range of load combinations which could be applied to two fracture test specimen geometries to obtain valid fracture toughness data.


Author(s):  
Mitsuru Ohata ◽  
Fumiyoshi Minami

The critical CTOD δWP for structural components associated with plastic constraint loss in case of the brittle fracture over small-scale yielding condition can be corrected from CTOD fracture toughness δ by means of the “equivalent CTOD ratio β” defined as δ/δWP, which is based on the Weibull stress criterion. In this study, taking the case of specific wide plate components subjected to uni-axial tensile load, the effect on β is analyzed taking account of Weibull shape parameter m, loading level, constraint effect that can be influenced by material work-hardening and crack type/size in structural components, etc., and volumetric effect. It is found that the β-value is almost constant beyond the applied CTOD level that is lower than CTOD of small-scale yielding limit (SSY-limit) for 25mm thick toughness specimen. From an engineering point of view, the β-value at the CTOD level of 0.01mm is used in the whole loading range beyond SSY-limit CTOD, which provides to some extent conservative measure of fracture toughness of structural components. The defined β is found to decrease with increasing Weibull shape parameter m and yield-to-tensile ratio YR of steel for all type of wide plates concerned. The crack length effect on β is quasi-theoretically formulated, which can convert the β for the wide plate with reference crack size to β for target crack size. These β and quasi-theoretical equations for correction of crack size effect can be utilized for estimating the CTOD for wide plate in consideration of constraint loss effect without numerical calculation of the Weibull stress.


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