Development & Application of Polycrystal Cubic Boron Nitride Cutting Tool Material

2008 ◽  
Vol 375-376 ◽  
pp. 168-171 ◽  
Author(s):  
Jing Ying Zhang ◽  
Qi Xun Yu ◽  
Si Qin Pang ◽  
Shu Suo Meng ◽  
Tian Shun Wang ◽  
...  
Keyword(s):  
Boron Nitride ◽  
Cutting Tool ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Ferrous Metal ◽  
Tool Material ◽  
Production Method ◽  
Rough Machining ◽  
Hardened Cast ◽  
Development Application

This article illustrates the production method and mechanical & physical properties of polycrystal cubic boron nitride (PCBN) cutting tool material. As shown by the turning machining of hardened steel, cold-hardened cast iron and composite materials, PCBN cutting tool is superior in cutting performance to cemented carbide and ceramics cutting tools. In recent years, with great improvement in production process and overall mechanical properties of PCBN cutting tool material, it can effectively make rough machining of ferrous metal. This article contributes to the popularization and application of this cutting tool.

Binderless CBN Tools, a Breakthrough for Machining Titanium Alloys

2005 ◽  
Vol 127 (2) ◽  
pp. 277-279 ◽  
Author(s):  
A. Rahmath Zareena ◽  
M. Rahman ◽  
Y. S. Wong
Keyword(s):  
Boron Nitride ◽  
Titanium Alloys ◽  
Cutting Tool ◽  
Cubic Boron Nitride ◽  
Tool Material

In an attempt to find an appropriate cutting tool for machining titanium alloys, performance of binderless cubic boron nitride tools is evaluated. This new cutting tool material is expected to be a breakthrough in machining titanium alloys.

Mechanical and tribological performance of Ni–Co-based binders for cubic boron nitride cutting tools

2020 ◽  
Vol 54 (20) ◽  
pp. 2753-2760
Author(s):  
G Miranda ◽  
B Guimarães ◽  
D Pereira ◽  
M Buciumeanu ◽  
A Cabral ◽  
...  
Keyword(s):  
Boron Nitride ◽  
Tungsten Carbide ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Tool Material ◽  
Cobalt Content ◽  
Tribological Performance ◽  
Wear Performance ◽  
Nickel Cobalt ◽  
Machined Parts

Cubic boron nitride is becoming an alternative cutting tool material for machining under demanding conditions, displaying superior wear performance and machined parts with higher quality. The current need to reduce the cobalt content in these tools led to this study and focused on alternative binder materials for cubic boron nitride cutting tools. This work addresses several nickel–cobalt-based materials, regarding their microstructure, mechanical (hardness and shear strength), and tribological performance. The best results were attained when adding tungsten carbide to nickel–cobalt, once nickel–cobalt–tungsten carbide was found to display the higher mechanical properties, together with the higher wear resistance.

Forecasting Performance of Ceramic Cutting Tool

2017 ◽  
Vol 736 ◽  
pp. 86-90 ◽  
Author(s):  
Vyacheslav Maksarov ◽  
A. Khalimonenko
Keyword(s):  
Electrical Resistance ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Tool Material ◽  
Ceramic Materials ◽  
Specific Electrical Resistance ◽  
Testing Methods ◽  
Microstructural Parameters ◽  
Forecasting Performance ◽  
Nondestructive Testing Methods

The article considers the problems of forecasting the performance of cutting tools equipped with replaceable ceramic cutting bits. It is proposed to forecast the operability of ceramic tools on the ground of dependence between its performance characteristics and the microstructural parameters of the tool material. It is proposed to determine the parameters of ceramic bits microstructure by a nondestructive testing methods based on measuring the specific electrical resistance of ceramic materials. As a result of the study we have undertaken, a relationship was detected between the performance and specific electrical resistance of ceramic cutting tools.

scholarly journals Technics Research on Polycrystalline Cubic Boron Nitride Cutting Tools Dry Turning Ti-6AL-4V Alloy Based on Orthogonal Experimental Design

2018 ◽  
Vol 142 ◽  
pp. 03002
Author(s):  
Yunhai Jia ◽  
Lixin Zhu
Keyword(s):  
Surface Roughness ◽  
Experimental Design ◽  
Boron Nitride ◽  
Feed Rate ◽  
Flank Wear ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Orthogonal Experimental Design ◽  
Polycrystalline Cubic Boron Nitride

Ti-6Al-4V components are the most widely used titanium alloy products not only in the aerospace industry, but also for bio-medical applications. The machine-ability of titanium alloys is impaired by their high temperature chemical reactivity, low thermal conductivity and low modulus of elasticity. Polycrystalline cubic boron nitride represents a substitute tool material for turning titanium alloys due to its high hardness, wear resistance, thermal stability and hot red hardness. For determination of suitable cutting parameters in dry turning Ti-6AL-4V alloy by Polycrystalline cubic boron nitride cutting tools, the samples, 300mm in length and 100mm in diameter, were dry machined in a lathe. The turning suitable parameters, such as cutting speed, feed rate and cut depth were determined according to workpieces surface roughness and tools flank wear based on orthogonal experimental design. The experiment showed that the cutting speed in the range of 160~180 m/min, the feed rate is 0.15 mm/rev and the depth of cut is 0.20mm, ideal workpiece surface roughness and little cutting tools flank wear can be obtained.

Research on Wear Property of Tool Flank by Dry Cutting of Austempering Ductile Iron

2011 ◽  
Vol 188 ◽  
pp. 38-42
Author(s):  
Dong Dong Wan ◽  
Xu Hong Guo ◽  
Chi Hong Wang
Keyword(s):  
Cutting Tool ◽  
Flank Wear ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Parameters ◽  
Wear Property ◽  
Dry Cutting ◽  
Quenching Temperature ◽  
Tool Flank Wear ◽  
Heat Treated

Three different cutting tools (ceramics CC6050, cubic boron nitride CB7025, carbide GC2025) were used for dry cutting of 3 groups of ADI which were heat-treated separately under different quenching temperatures. With the unified cutting parameters, the wear of tool flank of each cutter was studied and the main influencing factors of the wear were analyzed. Results showed that when the cutting parameters ap =0.2mm, f =0.16mm/r, vc =108m/min and the cutting tool was determined, the higher the quenching temperature was the lower the hardness of the test bars were and the tool flank wear was less; When the quenching temperature was determined, the more the produced BUE (build up edge) of the cutting tool was the less the tool flank wear was.

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