An Investigation of the High Cycle Fatigue and Final Fracture Behavior of Aluminum Alloy 2219

2008 ◽  
Vol 378-379 ◽  
pp. 207-230 ◽  
Author(s):  
T.S. Srivatsan ◽  
Satish Vasudevan ◽  
Lisa Park ◽  
R.J. Lederich

In this research paper, the cyclic stress amplitude controlled fatigue response and fracture behavior of an Al-Cu (Aluminum Association designation 2219) is presented and discussed. The alloy was provided as a thin sheet in the T62 temper in the fully anodized condition. A small quantity of the as-provided sheet was taken and the surface carefully prepared to remove the thin layer of anodized coating. Test specimens of the alloy, prepared from the two sheets (anodized and non-anodized), were cyclically deformed under stress amplitude control at two different load ratios with the primary objective of establishing the conjoint influence of magnitude of cyclic stress, load ratio and intrinsic microstructural effects on cyclic fatigue life and final fracture characteristics. The high cycle fatigue resistance of the alloy is described in terms of maximum stress, load ratio, and microstructural influences on strength. The final fracture behavior of the alloy sheet is discussed in light of the concurrent and mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the alloy microstructure, magnitude of cyclic stress, and resultant fatigue life.

2008 ◽  
Vol 378-379 ◽  
pp. 175-206 ◽  
Author(s):  
T.S. Srivatsan ◽  
Satish Vasudevan ◽  
Lisa Park ◽  
R.J. Lederich

In this research paper, the cyclic stress amplitude controlled fatigue response and fracture behavior of an Al-Cu-Mg alloy (Aluminum Association designation 2024) is presented and discussed. The alloy was friction stir welded in the T8 temper to provide two plates one having high tensile ductility and denoted as Plate A and the other having low tensile ductility and denoted as Plate B. Test specimens of the alloy, prepared from the two plates, were cyclically deformed under stress amplitude control at two different load ratios with the primary objective of documenting the conjoint influence of magnitude of cyclic stress, load ratio and intrinsic microstructural effects on cyclic fatigue life and final fracture characteristics. The high cycle fatigue resistance of the alloy is described in terms of maximum stress, R-ratio, and microstructural influences on strength. The final fracture behavior of the friction stir welded alloy is discussed in light of the concurrent and mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the alloy microstructure, magnitude of cyclic stress, and resultant fatigue life.


2008 ◽  
Vol 378-379 ◽  
pp. 271-298 ◽  
Author(s):  
T.S. Srivatsan ◽  
Mithun Kuruvilla ◽  
Lisa Park

In this technical manuscript the cyclic stress amplitude controlled fatigue properties and fracture behavior of an emerging titanium alloy (referred to by its designation as ATI 425TM by the manufacturer) is presented and discussed. The alloy was provided as rod stock in the fully annealed condition. Test specimens of the as-received alloy were cyclically deformed under total stress amplitude control at two different stress ratios (R = 0.1 and R = 0.3) with the purpose of establishing the conjoint and mutually interactive influences of magnitude of cyclic stress, load ratio and intrinsic microstructural effects on cyclic fatigue life, final fracture behavior and viable mechanisms governing failure at the microscopic level. The high cycle fatigue resistance of this titanium alloy is described in terms of maximum stress, load ratio, and maximum elastic strain. The final fracture behavior of the alloy under cyclic loading conditions is discussed in light of the mutually interactive influences of intrinsic microstructural features, magnitude of cyclic stress, load ratio and resultant fatigue life.


2011 ◽  
Vol 410 ◽  
pp. 3-16
Author(s):  
Tirumalai S. Srivatsan ◽  
C. Godbole ◽  
Muralidharan Paramsothy ◽  
Manoj Gupta

Carbon nanotubes (CNT)-reinforced magnesium alloy (AZ31) was fabricated using the technique of solidification processing followed by hot extrusion. Test specimens of both the composite and the unreinforced alloy were cyclically deformed at two different load ratios spanning tension-tension loading (R = 0.1) and fully-reversed tension-compression (R= -1) loading under total stress amplitude-control. A comparison of the CNT reinforced magnesium alloy with the unreinforced counterpart revealed well over two hundred percent improvement in cyclic fatigue life at load ratio of 0.1 and about two-hundred and fifty percent improvement in the high cycle fatigue life under conditions of fully-reversed loading [R= -1.0]. At all values of maximum stress, the high cycle fatigue response of both the reinforced and unreinforced magnesium alloy was found to degrade at the lower load ratio (-1.0). The synergistic and interactive influences of reinforcement and processing on microstructural development, cyclic fatigue life and kinetics governing fracture behavior are presented and briefly discussed.


Author(s):  
Hilal Ahmad Shah

The present study deals with the high cycle fatigue (HCF) behavior of a ten wt% Cr steel at ambient also as high temperatures (300–853 K). S–N curves were created at unlike temperatures using an R-ratio of −1. Outcome of mean stress was established over and done with Haigh diagram at 853 K using different R-values. Fatigue life was found to decrease with upsurge in test temperature and stress amplitude. Fatigue life was attempted using Basquin equation. Detailed fracture surface analysis was performed to study the crack initiation and propagation modes towards empathetic the mechanisms of failure at different temperatures.


2018 ◽  
Vol 165 ◽  
pp. 06002
Author(s):  
Golta Khatibi ◽  
Ali Mazloum-Nejadari ◽  
Martin Lederer ◽  
Mitra Delshadmanesh ◽  
Bernhard Czerny

In this study, the influence of microstructure on the cyclic behaviour and lifetime of Cu and Au wires with diameters of 25μm in the low and high cycle fatigue regimes was investigated. Low cycle fatigue (LCF) tests were conducted with a load ratio of 0.1 and a strain rate of ~2e-4. An ultrasonic resonance fatigue testing system working at 20 kHz was used to obtain lifetime curves under symmetrical loading conditions up to very high cycle regime (VHCF). In order to obtain a total fatigue life model covering the low to high cycle regime of the thin wires by considering the effects of mean stress, a four parameter lifetime model is proposed. The effect of testing frequency on high cycle fatigue data of Cu is discussed based on analysis of strain rate dependency of the tensile properties with the help of the material model proposed by Johnson and Cook.


Author(s):  
Hilal Ahmad Shah

The present study primarily focuses on understanding the high cycle fatigue behavior (HCF) of alloy 10wt%Cr Ferritic Steel and Dissimilar metal weld (DMW) joint between 617M and 10wt%Cr Ferritic Steel. For assessing the HCF behavior, tests were conducted under stress controlled cycling, by employing dissimilar stress ratios (R) and wide range of temperatures (300 K – 853 K). The S-N curves plotted at R= -1 and temperatures (300 K,673 K,853 K) for 10wt%Cr Ferritic Steel shows that fatigue life decreased with increase in stress amplitude. It is also observed that fatigue life of 10wt%Cr Ferritic Steel falls with increase in the temperature regardless of the stress amplitude, clearly showing the strong dependence of fatigue life on the temperature. An effort has been made to find out the fatigue parameters at 300 K and 853 K using Basquin equation. These fatigue parameters were used for life prediction, showed that predicted life is in good agreement with experimental life with in a scatter band of 2. At 853 K, Goodman diagram shows that limiting alternating stress decreases with increase in the mean stress. The results were linked with the detailed scanning electron microscope investigation where it is analyzed that at 300 K, the fatigue failure was by trans-granular mode, characterized by striations while at 673 K and 853 K, intergranular mode and strong oxidation is seen, thus lowering the life at said temperatures. The standard S-N behavior for DMW at R= -1 and at temperature of 853 K showed that the welding reduces the number of cycles to failure. Vicker’s hardness measurements show that there is softening in the 10wt%Cr side & hardening in the butter layer resulting in failure of all non-defective samples on the 10wt%Cr side. HCF test was also showed on damaged samples at 230 MPa and 200 MPa, found, that crack initiates & propagates near the damage at 230 MPa while at 200MPa crack initiates and propagates in the 10wt%Cr side irrespective of the damage.


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