Modelling Aspects in Accumulative Roll Bonding Process by Explicit Finite Element Analysis

2013 ◽  
Vol 549 ◽  
pp. 452-459 ◽  
Author(s):  
Livan Fratini ◽  
Marion Merklein ◽  
Wolfgang Böhm ◽  
Davide Campanella

Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization. The numerical simulations were also validated through a comparison with the experimental results.

2017 ◽  
Vol 89 (4) ◽  
pp. 590-598 ◽  
Author(s):  
Adam Deskiewicz ◽  
Rafał Perz

Purpose The aim of this study is to assess and describe possible consequences of a bird strike on a Polish-designed PZL-106 Kruk agricultural aircraft. Due to its susceptibility to such events, a wing slat has been chosen for analysis. Design/methodology/approach Smooth particle hydrodynamics (SPH) formulation has been used for generation of the bird finite element model. The simulations were performed by the LS-Dyna explicit finite element analysis software. Several test cases have been analysed with differing parameters such as impact velocity, initial velocity vector direction, place of impact and bird mass. Findings Results of this study reveal that the structure remains safe after an impact at the velocity of 25 m/s. The influence of bird mass on slat damage is clearly observable when the impact velocity rises to 60 m/s. Another important finding was that in each case where the part did not withstand the applied load, it was the lug where first failure occurred. Some of the analysed cases indicated the possibility a consequent wing box damage. Practical implications This finding provides the manufacturer an important insight into the behaviour of the slat and suggests that more detailed analysis of the current lug design might improve the safety of the structure. Originality/value Even though similar analyses have been performed, they tended to focus on large transport aircraft components. This investigation will enhance our understanding of structural response of small, low-speed aircraft to a bird impact, which is a realistic scenario for the chosen case of an agricultural plane.


1998 ◽  
Vol 26 (2) ◽  
pp. 109-119 ◽  
Author(s):  
M. Koishi ◽  
K. Kabe ◽  
M. Shiratori

Abstract The finite element method has been used widely in tire engineering. Most tire simulations using the finite element method are static analyses, because tires are very complex nonlinear structures. Recently, transient phenomena have been studied with explicit finite element analysis codes. In this paper, the authors demonstrate the feasibility of tire cornering simulation using an explicit finite element code, PAM-SHOCK. First, we propose the cornering simulation using the explicit finite element analysis code. To demonstrate the efficiency of the proposed simulation, computed cornering forces for a 175SR14 tire are compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering forces agree well with experimental results. After that, parametric studies are conducted by using the proposed simulation.


2004 ◽  
Vol 01 (02) ◽  
pp. 309-328
Author(s):  
R. J. HO ◽  
S. A. MEGUID ◽  
R. G. SAUVÉ

This paper presents a unified novel technique for enforcing nonlinear beam-to-shell, beam-to-solid, and shell-to-solid constraints in explicit finite element formulations. The limitations of classical multi-point constraint approaches are examined at length, particularly in the context of explicit solution schemes. Novel formulation of a generalized constraint method that ensures proper element coupling is then presented, and its computer implementation in explicit integration algorithms is discussed. Crucial in this regard is the accurate and efficient representation of finite rotations, accomplished using an incremental rotation tensor. The results of some illustrative test cases show the accuracy and robustness of the newly developed algorithm for a wide range of deformation, including that in which large rotations are encountered. When compared to existing works, the salient features of the current method are in evidence.


1999 ◽  
Author(s):  
Ronald A. Mayville ◽  
Randolph P. Hammond ◽  
Kent N. Johnson

Abstract This paper presents the results of an experimental study to establish the strength and energy absorption capability of cab car rail vehicle corner structures built to current strength requirements and for structures modified to carry higher loads and absorb more energy. We reviewed current structures and designed an end beam test element — the most common way of meeting current requirements — whose strength in the baseline state was at least 150,000 lbf. This design was then modified to provide a strength of over 400,000 lbf. The designs, which included consideration of the deformation and fracture response under impact loading, were carried out using conventional structural engineering methods and explicit finite element analysis.


2021 ◽  
Author(s):  
Arsalan Majlesi ◽  
Reza Nasouri ◽  
Adnan Shahriar ◽  
David Amori ◽  
Arturo Montoya ◽  
...  

2020 ◽  
Vol 308 ◽  
pp. 04005 ◽  
Author(s):  
Daesung Kim ◽  
Hyunho Shin

The minimum required distance of the strain gauge on the transmitted bar of the split Hopkinson bar has been determined from the position of a metallic specimen via an explicit finite element analysis. The minimum required distance was determined when the strain-time profiles at r = 0, 0.5Ro and 1.0Ro, were coincident (r is the radial position and Ro is the radius of the bar.). The determined minimum required distance, f(x), is presented as a function of the relative specimen diameter to that of the bar (x = D/D0): j(x) = - 0.9385.x3 + 0.6624.x2 - 0.7459.x + 1.4478 (0.1 ≤ x ≤ 0.9). This result demonstrates the Saint-Venant's principle of rapid dissipation of localized stress in transient loading. The result will be useful for the design/modification of the pseudo-one-dimensional impact instruments that utilise a stress pulse transmitted through the specimen. The result will also allow one to avoid unnecessarily remote strain gage position from the specimen.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Fang Chen ◽  
Weixing Yao ◽  
Wen Jiang

Purpose The purpose of this paper is to synthetically investigate the impact damage responses of carbon fiber reinforced polymer (CFRP) and its influence on the compression mechanical responses of CFRP laminates, including damage distribution, residual compressive strength and fracture morphology. Design/methodology/approach A progressive damage simulation model is developed to analyze the complicated damage responses of CFRP laminates that are manufactured by resin transfer method (RTM) technology. Based on the ABAQUS/explicit finite element analysis solver, a VUMAT code is proposed to descript the composite materials’ damage behaviors under both impact and compression load. Adopting this proposed model, the primary mechanical indicators of four groups’ 5284RTM/U3160 CFRP laminates with different stacking sequences are predicted. Moreover, impact and compression after impact tests are conducted to verify the accuracy of simulation results. Findings Both simulation and experimental results show that the impact damage with low visible detectability can significantly reduce composites’ compressive strength. For all four groups’ composite laminates, the residual strength ratio is around 35% or even lower. The kernel impact damage near the plates’ geometric center promotes the degradation process of local materials and finally leads to the early occurrence of mechanical fracture. In addition, the impact damage projection area is not sensitive to the parameters of stacking sequences, while the residual compression strength is proportional to the number of 0-degree layers within whole laminates. Originality/value This study helps to understand the effect of an impact event on CFRP laminates’ compressive bearing capacity and provides a numerical method in simulating the damage responses under both impact and compression load.


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