Plastic Limit Analysis of Piping with Local Wall-Thinning under Elevated Temperature

2016 ◽  
Vol 725 ◽  
pp. 47-52
Author(s):  
Xian He Du ◽  
Ying Hua Liu

In order to evaluate the safety and integrity of piping with local wall-thinning at elevated temperature, a numerical method for plastic limit load of modified 9Cr-1Mo steel piping is proposed in the present paper. The limit load of piping at high temperature is defined as the load-carrying capacity after the structure has served for a certain time period. The power law creep behavior with Liu-Murakami damage model is implemented into the commercial software ABAQUS via CREEP for simulation, and the Ramberg-Osgood model is modified to consider the material deterioration effect of modified 9Cr-1Mo steel by introducing the creep damage factor into the elasto-plastic constitutive equation. For covering the wide ranges of defect ratios and service time periods, various 3-D numerical examples for the piping with local wall-thinning defects, and creep time are calculated and analyzed. The limit loads of the defected structures under high temperature are obtained through classic zero curvature criterion with the modified Ramberg-Osgood model, and the typical failure modes of these piping are also discussed. The results show that the plastic limit load of piping containing defect at elevated temperature depends not only on the size of defect, but also on the creep time, which is different from the traditional plastic limit analysis at room temperature without material deterioration.

Author(s):  
Heng Peng ◽  
Yinghua Liu

Abstract In this paper, the Stress Compensation Method (SCM) adopting an elastic-perfectly-plastic (EPP) material is further extended to account for limited kinematic hardening (KH) material model based on the extended Melan's static shakedown theorem using a two-surface model defined by two hardening parameters, namely the initial yield strength and the ultimate yield strength. Numerical analysis of a cylindrical pipe is performed to validate the outcomes of the extended SCM. The results agree well with ones from literature. Then the extended SCM is applied to the shakedown and limit analysis of KH piping elbows subjected to internal pressure and cyclic bending moments. Various loading combinations are investigated to generate the shakedown limit and the plastic limit load interaction curves. The effects of material hardening, elbow angle and loading conditions on the shakedown limit and the plastic limit load interaction curves are presented and analysed. The present method is incorporated in the commercial finite element simulation software and can be considered as a general computational tool for shakedown analysis of KH engineering structures. The obtained results provide a useful information for the structural design and integrity assessment of practical piping elbows.


Author(s):  
Heng Peng ◽  
Yinghua Liu

Abstract The stress compensation method (SCM) for shakedown and limit analysis was previously proposed and applied to elastic-perfectly plastic (EPP) piping elbows. In this paper, the SCM is extended to account for limited kinematic hardening (KH) material model based on the extended Melan’s static shakedown theorem using a two-surface model defined by two hardening parameters: initial yield strength and ultimate yield strength. To validate the extended SCM, a numerical test on a cylinder pipe is performed. The results agree well with ones from literature. Then the extended SCM is applied to the shakedown and limit analysis of KH piping elbows subjected to inner pressure and cyclic bending moments. Various loading combinations are investigated to create the shakedown limit and plastic limit load interaction curves. The effects of the material hardening, angle of the elbow and loading conditions on the shakedown limit and plastic limit load interaction curves are presented and analysed. The present method is incorporated in the commercial software of Abaqus and can be considered as a general computational tool for shakedown analysis of KH engineering structures. The obtained results provide a useful information for the structural design and integrity assessment of practical piping elbows.


2021 ◽  
Vol 143 (2) ◽  
Author(s):  
Hartwig Hübel

Abstract The simplified theory of plastic zones (STPZ) was mainly developed to determine strain ranges and accumulated strains in the state of shakedown at cyclic loading between prescribed levels of loading. Kinematic hardening is an indispensable feature of the STPZ. The plastic limit load, however, is defined for monotonic loading and elastic–plastic material behavior without hardening. Simply assigning a zero value or a numerically very low value of the tangent modulus when applying the STPZ is generally not possible due to arising numerical instabilities. It is, therefore, not immediately obvious how the STPZ can be used to determine the maximum load level that can be applied to a structure without developing a kinematic mechanism. This paper describes the theory and the analysis steps required and provides some illustrative examples. Typically, between one and three linear elastic analyses and some local calculations are required to provide either the exact value or at least a reasonable estimate of a range of the plastic limit load, as well as of the associated stress and strain fields and displacements that are not provided by classical limit analysis.


2009 ◽  
Vol 2009 ◽  
pp. 1-9
Author(s):  
G. Liu ◽  
D. K. Liu ◽  
W. K. Chow

The Twin Towers of the World Trade Center (WTC) in New York, USA collapsed on 11 September, 2001. The incident is regarded as the most severe disaster for high-rise buildings in history. Investigations into the collapse scenarios are still being conducted. Possible collapse scenarios assessed by local and international experts were reported. Another possible collapse scenario of the WTC based on two hypotheses was proposed in this paper, and the idea of plastic limit analysis was applied to evaluate the approximate limit load. According to the theory analysis and numerical calculations, a conclusion can be drawn that the large fires, aroused by the terrorist attack, play a significant role on the collapse of the WTC.


2006 ◽  
Vol 129 (3) ◽  
pp. 468-473 ◽  
Author(s):  
Nam-Su Huh ◽  
Yun-Jae Kim ◽  
Young-Jin Kim

The present paper provides plastic limit load solutions for axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3D) finite element (FE) limit analysis using elastic-perfectly plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending, and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. In particular, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show the thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic η and γ factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3D FE limit analysis, the present solutions are believed to be meaningful for structural integrity assessment of through-wall cracked pipes.


2017 ◽  
Vol 09 (02) ◽  
pp. 1750025 ◽  
Author(s):  
Xianhe Du ◽  
Jie Zhang ◽  
Heng Peng ◽  
Yinghua Liu

A numerical method for evaluating the plastic limit load of modified 9Cr-1Mo steel pressure vessel structures containing volume defect at [Formula: see text]C is proposed based on the plastic limit load concept under high temperature. Firstly, the creep analysis of the defected pressure vessel is conducted with the Liu–Murakami creep model to obtain the creep damage after a prescribed service time. Secondly, the obtained creep damage is introduced into Ramberg–Osgood model through the hardness ratio to characterize the material deterioration during the creep process. Thirdly, the plastic limit load of the defected pressure vessel under high temperature is obtained through the classic zero curvature criterion with the modified Ramberg–Osgood model. The numerical examples for the pressure vessels with different sizes of volume defects are performed, and the failure modes of pressure vessel structures at the limit state are revealed and the fitting formulae between the plastic limit load ratio and the dimensionless defect factor are established based on the numerical results. Results show that the plastic limit load and the service time of pressure vessel structures under high temperature are sensitive to the volume defect ratio and can be determined easily through the fitting formulae which are convenient for engineering applications.


Author(s):  
Heng Peng ◽  
Yinghua Liu

Abstract This paper carries out the shakedown and limit analysis of 45-degree piping elbows subjected to steady internal pressure and cyclic in-plane closing, opening and reverse bending moments by means of the recently proposed stress compensation method (SCM). Different geometries of the piping elbows and various combinations of these applied loads are investigated to create various shakedown limit and plastic limit load interaction curves. The plastic limit loads for single internal pressure and single bending moment calculated with the SCM are compared to those calculated with the twice-elastic-slope method. Full step-by-step elastic-plastic incremental finite element analyses are utilized to verify the structural cyclic responses on both sides of the curves obtained and further to confirm the correct shakedown limit loads and boundaries. It is shown that the SCM calculates the shakedown limit load accurately and possess more than 40 times the computational efficiency of the step-by-step elastic-plastic incremental method. The effects of the ratios of bending radius to mean radius and mean radius to wall thickness of the piping elbow as well as loading conditions on shakedown limit and plastic limit load interaction curves are presented. The results presented in this work provide a comprehensive understanding of long term response behaviors of the piping elbow under the combined cyclic loading and offer some essential points to be concerned for the design and integrity assessment of piping systems.


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