Hard Chrome Replacement with Cirrus Doped Electroless Nickel Coatings

2021 ◽  
Vol 893 ◽  
pp. 105-110
Author(s):  
See Leng Tay ◽  
Pratik Jadhav ◽  
Chris Goode
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Electroless Nickel ◽  
Nanocomposite Coating ◽  
Abrasive Wear Resistance ◽  
Corrosion Properties ◽  
Nickel Coatings ◽  
Low Phosphorus ◽  
Comprehensive Comparison ◽  
Hard Chrome

The intrinsic hardness, high abrasive wear resistance, and corrosion properties of hard chrome coatings have resulted in their wide industrial application. However, chrome plating involves hazards associated with chrome 6+ which affect human health and drive the need to identify viable alternatives. This study investigated the addition of Cirrus alumina Dopant™ to a low phosphorus electroless nickel bath to evaluate the performance of the resulting nanocomposite coating as a potential replacement for hard chrome. A comprehensive comparison for the performance of coatings for alumina doped electroless nickel and a pure low electroless nickel coating were investigated. Results showed that Cirrus doped electroless nickel possessed a minimum hardness of 850HV0.1, high corrosion resistance, excellent abrasive wear resistance, and a Taber Wear Index of 2.25mg/1000 cycles. These attributes suggest Cirrus Dopant™ for electroless nickel may offer an outstanding candidate to replace hard chrome coatings in many applications.

BÖHLER K100

Alloy Digest ◽  
2020 ◽  
Vol 69 (3) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
High Carbon ◽  
High Chromium ◽  
Cold Work Tool Steel

Abstract Böhler K100 is a high-carbon, high-chromium (12%), alloy cold-work tool steel that is suitable for medium run tooling in applications where a very good abrasive wear resistance is needed but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and machining. Filing Code: TS-788. Producer or source: voestalpine Böhler Edelstahl GmbH & Co.

SANDVIK APM 2730

Alloy Digest ◽  
2019 ◽  
Vol 68 (4) ◽  
Keyword(s):  
Wear Resistance ◽  
Compressive Strength ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
High Speed ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Steel Company ◽  
High Compressive Strength

Abstract Sandvik APM 2730 is a powder metallurgical alloyed hot-isostatic-pressed high-speed tool steel with abrasive wear resistance and high-compressive strength. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-763. Producer or source: Sandvik Steel Company.

BÖHLER K107

Alloy Digest ◽  
2020 ◽  
Vol 69 (9) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Cold Work ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Tungsten Alloy ◽  
High Carbon ◽  
Cold Work Tool Steel ◽  
Very High

Abstract Böhler K107 is a high-carbon (2.1%), 12% chromium. 0.7 % tungsten, alloy cold-work tool steel that is used in applications where a very high abrasive wear resistance is needed, but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and heat treating. Filing Code: TS-799. Producer or source: voestalpine Böhler Edelstahl GmbH&Co KG.

On effect of surface hardening on impact and abrasive wear resistance of Hadfi eld steel

2020 ◽  
pp. 252-255
Author(s):  
V.I. Bolobov ◽  
V.S. Bochkov ◽  
E.V. Akhmerov ◽  
V.A. Plashchinsky ◽  
E.A. Krivokrisenko E.A.
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Abrasive Wear ◽  
Work Hardening ◽  
Surface Hardening ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Hadfield Steel ◽  
Mining Equipment ◽  
Effect Of Surface

On the example of Hadfield steel, as the most common material of fast-wearing parts of mining equipment, the effect of surface hardening by plastic deformation on their impact and abrasive wear resistance is considered. Wear test is conducted on magnetic ironstone as typical representative of abrasive and hard rock. As result of wear of initial samples with hardness of ∼200 HB and samples pre-hardened with different intensities to the hardness of 300, 337 and 368 HB, it is found that during the initial testing period, the initial samples pass the “self-cold-work hardening” stage with increase in hardness to ∼250 HB, which remains virtually unchanged during further tests; the hardness of the pre-hardened samples does not change significantly throughout the tests. It is established that the rate of impact-abrasive wear of pre-hardened samples is significantly (up to 1.4 times) lower than the original ones that are not subjected to plastic deformation, and decreases with increasing degree of cold-work hardening. Preliminary surface hardening by plastic deformation can serve as effective way to increase the service life of fast-wearing working parts of mining equipment.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

Effects of nano-Al2O3 and nano-ZrO2 on the microstructure, behavior and abrasive wear resistance of WC-8Co cemented carbide

Rare Metals ◽  
2011 ◽  
Vol 30 (5) ◽  
pp. 533-538 ◽  
Author(s):  
Tian’en Yang ◽  
Ji Xiong ◽  
Lan Sun ◽  
Zhixing Guo ◽  
Kangcai Qin
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Cemented Carbide

Properties of the Electro-Spark Deposited Coatings - Technology and Applications

2015 ◽  
Vol 818 ◽  
pp. 61-64 ◽  
Author(s):  
Norbert Radek ◽  
Jozef Bronček ◽  
Peter Fabian ◽  
Jacek Pietraszek ◽  
Krzysztof Antoszewski
Keyword(s):  
Wear Resistance ◽  
Powder Metallurgy ◽  
Carbon Steel ◽  
Abrasive Wear ◽  
Hot Pressing ◽  
Abrasive Wear Resistance ◽  
Roughness Analysis ◽  
Ceramic Electrodes ◽  
Machine Parts ◽  
Wear Coatings

The paper is concerned with the performance properties of electro-spark deposited coatings, which were determined basing on microstructural and roughness analysis and application tests. The studies were conducted using of the tungsten carbide-ceramic electrodes produced by the powder metallurgy hot pressing route. The anti-wear coatings were electro-spark deposited over C45 carbon steel by means of an EIL-8A. These coatings are likely to be applied to increase the abrasive wear resistance of tools and machine parts.

Effects of TiB2/TiCxratios on compression properties and abrasive wear resistance of in situ 50 vol.-% (TiB2–TiCx)/Al–Cu composites

2017 ◽  
Vol 61 (1) ◽  
pp. 81-87 ◽  
Author(s):  
Lei Wang ◽  
Feng Qiu ◽  
Delong Yang ◽  
Jingyuan Liu ◽  
Fang Chang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Compression Properties
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